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Haitian On Show ZE2300F with Turn-key IML Solutions of Rectangular Box at K-Show 2025

Turn-key IML Solutions

Haitian On Show ZE2300F with Turn-key IML Solutions of Rectangular Box at K-Show 2025

Haitian Group, the world largest manufacturer of injection molding machine from China, on showed their 5th generation of Zhafir all electric injection molding machine ZE2300F with a turn-key IML solutions of 4 cavities rectangular cheese box 5 faces full wrap IML solutions at K-Show 2025. The Driven by a SIEMENS control system and have the vision control unit integrated, the performance of the Haitian IML system is approaching their European counterpart.

Super Fast with Stable Running

Driven by SIEMENS control system with excellent mechnical structure design, the IML system was running at a cycle time around 4.5s, which is an excellent performance for the production of rectangular IML cheese with 5 face labeling, one of the most popular pacakging solutions for cheese among the dairy products producer around the world and showed freqnently in the exhibitions of injection machinery.

With Integration of Vision Control System in the IML Robot

As most of the IML systems on show K-show 2025 for dairy products, the Haitian IML System also has the vision control system integrated with the IML robot as other European IML solutions provider will do in their system design. The scheme will help to reduce the size of the whole IML system and minimize the floor space occupation.

High Performance Injection Mold Made by Societe Novuvelle CAULONQUE

As an automation system, the quality of the mold is plays a key role in the performance of the whole IML system. Made by Societe Nouvelle Caulonque, the mold in the Haitian IML system has a perfect mold flow and concentricity and ensured a perfect full wrapping and fast injection molding.

As the largest manufacturer of injection molding machines in the world, Haitian is now integrating the injection molding machineries from the auxiliary machinery to the control system to the automation solutions to provide the clients a turn-key solutions. The IML system on showed in K-show 2025 show cased their confidence of entering the thin-wall packaging industry.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD170LDY-A
Haida hybrid Injection Molding Machine
HD170LDY-A

HD170LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1700 kN
2 Shot Weight 114 g
3 Shot Speed 200 mm/s
4 Screw Diameter 32 mm
5 Opening Stroke 440 mm
6 Space Between Tie Bars 470 x 470 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 520 mm
9 Pumper Motor 56 kW
10 Heating Capacity 11 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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