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SWITEK IML Robot Instruction -- SigmaTek -- Appendix 2 Teaching compiling

High Speed Siden Entry IML Robot SW833-S6

SWITEK IML Robot Instruction -- SigmaTek -- Appendix 2 Teaching compiling

Abstract

With the control system developed by the Austria automatic company SIGMATEK GmbH & Co KG, SWITEK high speed side entry IML robot is providing a more efficient and outstanding performance for your quality bulk production of the IML Yogurt Cups.

Appendix 2 Teaching compiling

Programs run from the top down; they can jump to the corresponding label part when they need to jump, or they run from the top down.
Example 1: Uniaxial running cyclically:
Motion logic: SX1 run to 0; delays 1s, SX1 run to 100mm, delay 1s, SX1 run to 0 …… Repeatedly like this manner
Key icon: Label Mark, SX1 run, Delay, Label Mark Jump
Program can be compiled as the below picture:

iml robot control system

Example2: Standby/Stacking/Get Label
For the reason that the corresponding parameters about Standby/Stacking/Get Label need to be set in single page, it just need to drag the relative icons to the teaching compiling. As shown in the below picture:

iml robot control system

Example 3: Output cyclically/Cut off the first output:
Motion logic: output 1 on; output 1 off; output 1 on …… repeatedly like this manner Key icon: Label Mark, Set Output, Label Mark Jump
Program can be compiled as the below picture:

iml robot control system

Example 4: Wait Input 1 on/off, then run the next step:
Motion logic: Wait Input 1 on, SX1 run to 200mm; Wait Input 2 off, SX1 run to 0 mm
Key icon: Wait Input, SX run
Program can be compiled as the below picture:

iml robot control system

Example 5: Transfer subprogram, Wait subprogram, Run the next step:
Motion logic: Transfer subprogram 2, wait subprogram 2, then SX1 run to 1000mm
Key icon: Execute Program, SX1 run, Wait Program
Program can be compiled as the below picture:

iml robot control system

Example 6: The former 3 groups of production, lay by the Stacking 1; the rest production, lay by the Stacking 2.
Motion logic: Estimate the amount of variable 1 whether or not more than 3; if more than 3, label mark jump to the program of Stacking 2; if less than 3, run the next step straight (Stacking 1 program); after finishing stacking, variable 1 increases 1 (as 0 former, increasing to 1; as 1 previously, increasing to 2); program will jump to Label Mark after variable increasing, or it will run the next step continue.
Key icon: Label Mark, VariableJump, Stacking, Variable Increase (enumerative efect), Label Mark Jump
Program can be compiled as the below picture:

iml robot control system

Example 7: Stacking lays 10 productions firstly, and it will lay another 10 productions more when the conveyor goes ahead 10s. Then goes on as the above method …
Motion logic: Estimate the amount of variable 1 whether or not more than 10; if more than 3, label mark jump to the program of conveyor; if less than 10, return to restart the new steps;
Notice: If program needs stacking renewedly at the begin, variables need to be cleared into 0 before the cyclical motion. If not, these variables will base the former scale on counting when the program restart. This situation can result in the amount of production will not reach 10 at the first time of conveyor belt run.
Key icon: Label Mark, Stacking, Variable Increase (Count effect), Label Jump Mark
Program can be compiled as the below picture:

iml robot control system


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD130LDY-A
Haida hybrid Injection Molding Machine
HD130LDY-A

HD130LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1300 kN
2 Shot Weight 122 g
3 Shot Speed 200 mm/s
4 Screw Diameter 32 mm
5 Opening Stroke 380 mm
6 Space Between Tie Bars 420 x 420 mm
7 Mold Thickness (Min) 150 mm
8 Mold Thickness (Max) 450 mm
9 Pumper Motor 49 kW
10 Heating Capacity 7.5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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