switek email

sales06@switek.biz

switek whatsapp

+86 186 5927 5869

Subscript to Us

.
Why is SWITEK SW5512D One of the Best Top Entry IML Solutions for IML Lids Production?

top entry IML solutions

Turn-key IML Solutions

Why is SWITEK SW5512D One of the Best Top Entry IML Solutions for IML Lids Production?

The SW5512D is a top entry IML system custom made for the economic IML injection molding of the small size IML lids for the dairy containers suitable for IML projects by injection molding machine from 250T~450T with a mould up to 12 cavities. With a high speed double arms robotic arm as the core unit of the top entry IML system, one of the robotic arm will handle the lable picking and inserting while the other one pick the finished IML lids from the mold simultaneously, which will make the top entry IML system a counter productivity to a side entry IML system for lids while the cost of the system would be only around 60~70% of the IML system. It'll help the IML lids producer reduce the production cost dramatically.

What's the Advantages of a Top Entry IML Solution for Lids Against the Side Entry IML Robot?

Not only the overwhelm cost advantage against the side entry IML robot for lids production, but also the best choice for the IML containers producers with limited spaces, below advantages of a top entry IML system for your refrence:

  • Why is the top entry IML system a space-saving solution?

    The top entry IML system will have the robotic arm installed to the top of the injection molding machine with only the magazine system fixed to the floor, it'll occupy a much smaller space compared to the side entry IML robot which integrated the robotic arm with the magazine system.

  • Why is the top entry IML system more flexible against a side entry IML robot?

    Different from the side entry IML robot which can only be installed to the non-operator side of the injection molding machine but a top-entry IML system can be installed to have the parts dropped either to the operator side of the injection molding machine or the non-operator side of the injection molding machine, which will provide more flexibility for the plant onwers in planning their workshop layout.

  • What makes the top entry IML system easy operating?

    A top entry IML system will have a single arm 3 axis servo injection robotic arm or a double arms 5 axis servo robotic arm as the core unit of the IML system to handle the labeling and parts picking. The operating of the IML system would be no more complex than the 3/5 axis servo robotic arm. It's much easier than a side entry IML robot with independent IML control system and is user friendly especially to the green hands.

What's the Best Applications for Top-Enty IML Systems?

A top entry IML system is a price smart solution for large products or deepo cavity containers which will help you to minimize your investiment of injection molding machine. And it's also a price smart solution for the production of the IML lids with a double arms robotic arms as the core unit which is less demanding of the opening stroke of the injection molding machine. That's why we propose our clients to have our SW5512D for their IML Yogurt cups caps production.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD210LDY-A
Haida hybrid Injection Molding Machine
HD210LDY-A

HD210LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 2100 kN
2 Shot Weight 257 g
3 Shot Speed 200 mm/s
4 Screw Diameter 40 mm
5 Opening Stroke 500 mm
6 Space Between Tie Bars 530 x 530 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 550 mm
9 Pumper Motor 90 kW
10 Heating Capacity 13 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


Email: sales06@switek.biz

WhatsApp

WeChat


Request for Quotation Now
Submit