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How is the IML Lids for Yogurt Cups Produced Automatically With the Spoons Assembled?

TURN-KEY IML SOLUTIONS

How is the IML Lids for Yogurt Cups Produced Automatically With the Spoons Assembled?

An IML lids with a folded spoon sticked to it is now a very popular packaging solution for Yogurt and Icecream. The spoon is for the convenience of the consumers to enjoy the Yogurt safely, and a folded spoon well sealed by film represent the highhest hygiene standard and the food safety. That's why it's warmly welcomed by the big names of the Yogurt producers around the world and make the production of the IML Lids with folded spoons sticked for Yogurt cups a cash cow, and the SWITEK IML Lids Injection Molding With Folded Spoons Sticking Automation Solution is the best caregiver of it.

The Layout Design of the Automation System
IML Solutions
Functional Units of the IML Lids for Yogurt Cups with Spoons Sticked

According to the new hygiene standard of the dairy giants in China, the production process of the containers for Yogurt must be "Untouched" during the whole process, of which is the driving force of the suppliers of the IML Yogurt cups to cooperating with SWITEK to develop the automation system for the production of the IML lids with the folded spoon sticked. The automation system will include the functional unit below:

  • High Speed Injection Molding Machine: A productivity high speed injection molding machine is the core of any injection automation system, it'll finish the injection molding process of the IML lids for Yogurt cups.
  • The IML Robot: The IML robot will finish the in mold labeling and parts picking of the IML lids and have them lined up in the chain plate line. SWITEK will have both side entry and top entry solutions of IML for lids here according to the budget of the project.
  • The Vision Control System: The IML lids with pass through the camera of the vision control system one by one for defects like insufficient injection, black dots, flash, and ill labeling etc. to ensure the quality of the IML lids.
  • The Folded Spoon Sticking Unit: In this function unit the automation system will handle the folded spoons slicing, glue spraying, folded spoons sticking and the finished IML lids stacking etc.
  • The Packing System: Although there's no packing unit in the automation system of the video, but it's an optional function which could be integrated into the system to have the IML lids with spoon well stacked and packed automatically.

What's the Advantages of the Automation Solution for the IML Lids with Spoon Sticking?

The automation system will make the production of the IML lids for Yougrt cups a complete unman process which will meet the new hygiene standard of the dairy griants around the world. And it would be a labour intensive business if to have the spoons sticked to the IML lids manually but with the automation system it'll help the producers to reduce the man hour and increase the productivity.

As a supplement to the IML Lids Folded Spoon Auto-sticking System, SWITEK Spoon Folding Automation System with Vision Control and Film Sealing will help to produce and supply qualified folded spoons with film sealing for the IML Lids.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD170LDY-B
Haida hybrid Injection Molding Machine
HD170LDY-B

HD170LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1700 kN
2 Shot Weight 147 g
3 Shot Speed 200 mm/s
4 Screw Diameter 36 mm
5 Opening Stroke 440 mm
6 Space Between Tie Bars 470 x 470 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 520 mm
9 Pumper Motor 56 kW
10 Heating Capacity 11 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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