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SWITEK IML Robot Instruction -- SigmaTek -- Basic Screen

High Speed Siden Entry IML Robot SW833-S6

SWITEK IML Robot Instruction -- SigmaTek -- Basic Screen

Abstract

With the control system developed by the Austria automatic company SIGMATEK GmbH & Co KG, SWITEK high speed side entry IML robot is providing a more efficient and outstanding performance for your quality bulk production of the IML Yogurt Cups.

1.Basic Screen

1.1 Prepare

After the starting up, Automatic into prepare sceen, as the picture below 1.1.1:

iml robot control system

Prepare show the current state of the robot. User can easy understanding of the equipment running status. And can setup robot basic running parameter in this Screen, such as setup running speed, login password, motor switch etc. At the bottom of the page has 5 buttons, the 5 buttons to be distinguished 4 main function block.

iml robot control system Function Screen
Include Teach, System parameter, Servo parameter etc.
iml robot control system Jog Opertion Screen
Include robot Jog function, the add-on function jog setting.
iml robot control system Relevant conventional set
Set blow the time parameter etc.
iml robot control system Alarm Screen
Detailed information on current and recent alarm. Convenient to analyze the cause of the problem.
iml robot control system Back up
Exit the current screen to pre-screen.

The follow picture 1.1.2 detailed the Prepare screen about the meaning and function of each block display etc.

iml robot control system
  1. Running speed setting: set sum running velocity rate, can set 0 to 100 percentage. Click here to appear a rate setting dialog box, and set 0 to 100 percentage.
    iml robot control system Actual rate is 100 percentage, according to the set speed running.
    iml robot control system Set actual rate is 50 percentage, according to the 50 percentage speed running.
  2. The mark of Operating mode:
    iml robot control system Manual mode: servo control off
    iml robot control system Manual mode: servo control on.
    iml robot control system Automatic mode
    iml robot control system Step mode
    iml robot control system Step moving
  3. The mark of Reference point:
    iml robot control system Not get reference
    iml robot control system Get reference already
  4. The mark of Program editor: When this flag is displayed, unable to fully automatic operation;
    iml robot control system Edit teach program, Teach mode
  5. Current time:
  6. Name of the current mode: Teach program name of currently used.
  7. Alarm information: Display the current alarm information;
  8. Login level: The different levels of password to get different levels of authority;
  9. The servo Enable display button: After pressed display note 9, Press the button can startup and close servo motor enable;
  10. Servo enable startup button: Startup and close the servo motor enable;
  11. The current position of the robot:

    When the arrow showsiml robot control system, Said the operation is not restricted, can forward and backward.

    When the arrow shows iml robot control system, Said the operation is restricted, can not forward and backward.

    When the arrow shows iml robot control system, Can forward but can not backward.

    When the arrow shows iml robot control system, Can not forward but can backward.

iml robot control system
  1. Hand controller "Start, Reset, Stop" Button state detection:
    When the lights green said signal input, otherwise no signal input.
  2. In Mold Safety:
  3. Standby Point:
  4. Stack Parts:
  5. Get Label:
  6. Reset:
  7. "Blowing" state detection: When the lights green said signal input, otherwise no signal input;
  8. The current working state of the machine:


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD130LDY-B
Haida hybrid Injection Molding Machine
HD130LDY-B

HD130LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1300 kN
2 Shot Weight 147 g
3 Shot Speed 200 mm/s
4 Screw Diameter 36 mm
5 Opening Stroke 380 mm
6 Space Between Tie Bars 420 x 420 mm
7 Mold Thickness (Min) 150 mm
8 Mold Thickness (Max) 450 mm
9 Pumper Motor 49 kW
10 Heating Capacity 7.5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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