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SWITEK IML Robot Instruction -- SigmaTek -- Vacuum Config

High Speed Siden Entry IML Robot SW833-S6

SWITEK IML Robot Instruction -- SigmaTek -- Vacuum Config

Abstract

With the control system developed by the Austria automatic company SIGMATEK GmbH & Co KG, SWITEK high speed side entry IML robot is providing a more efficient and outstanding performance for your quality bulk production of the IML Yogurt Cups.

1.3 Function Screen

1.3.4 Vacuum Config

Click Vacuum Config button into Vacuum setup screen as the picture below 1.3.4;

iml robot control system
  1. F-side Vacuum: You can chose F 1.F 2.M 1.M 2 Vacuum, use or do not use in here. The chose vacuum can action when teaching used;
  2. SF-side Vacuum: You can choose S 1.S 2.S 3.S 4.S 5.S 6 Vacuum, use or do not use in here. The chose vacuum can action when teaching used;
  3. SM-side Vacuum: You can chose S 1.S 2.S 3.S 4.S 5.S 6 Vacuum, use or do not use in here. The chose vacuum can action when teaching used;
  4. M-side Vacuum: You can chose F 1.F 2.M 1.M 2 Vacuum, use or do not use in here. The chose vacuum can action when teaching used;

1.3.5 Program Editor

Click Program Editor button into Program editor screen as the picture below 1.3.5

iml robot control system

Teaching program editing methods:

Hold the action icon from "3", can drag and drop to "4".

  1. Program selection: In this menu, you can choose other programs:
    iml robot control system
    • Use the menu to switch between different program
    • The program 1 is main program
    • 2-10 is subprogram;
    • The default system begam to run only run the main program;
    • Subprogram performed by the main program to call, Otherwise can not perform
  2. Program named:

    The current name is Program 1; The virtual keyboard, click on the program name, as the picture below 1.3.6

    iml robot control system
    1. Enter the program name;
    2. Caps Lock, After press type in capital letters;
    3. Click this button to confirm after the program name;
  3. Command group
    Command group including: Axis running output, input, wait, jump;The table below for axis run command group, Program case please see annex 3.
    Command Name Chart Function Parameter Unit

    S-side linkage

    iml robot control system
    iml robot control system
    S-side linear interpolation run to set position S X End position mm/Inch
    S F End position
    SM End position
    S X 2 End position
    Accelerated % the maximum acceleration
    Speed % the maximum speed
    Safety Time Timeout alarm
    Mode of motion Accurate pos/smooth pos
    Detection Detection mould completed

    F-side linkage

    iml robot control system
    iml robot control system
    F-side linear interpolation run to set position F X End position mm/Inch
    F Y End position
    F Z End position
    Accelerated % the maximum acceleration
    Speed % the maximum speed
    Safety Time Timeout alarm
    Mode of motion Accurate pos/smooth pos
    detection Detection mould completed

    F-side linkage

    iml robot control system
    iml robot control system
    M-side linear interpolation run to set position
    M X End position mm/Inch
    M Y End position
    MZ End position
    Accelerated % the maximum acceleration
    Speed % the maximum speed
    Mode of motion Accurate pos/smooth pos
    Detection Detection mould completed

    SX1 Axis run

    iml robot control system
    iml robot control system
    SX1 Axis run to set position (Servo axis)
    Note ①
    End position mm/Inch
    In interval mm/Inch
    Accelerated % the maximum acceleration
    Speed % the maximum speed
    Safety Time Timeout alarm
    Waiting in place Waiting run in place to step down or directly run next step
    Detection Detection mould completed
    SX1 Axis run to set position (Pneu.axis)
    Note ②
    End position Absolute pos/relative pos
    Safety Time Timeout alarm
    Waiting in place Waiting run in place to step down or directly run next step
    Detection Detection mould completed

    SX2 Axis run

    iml robot control system
    iml robot control system
    SX2 Axis run to set position If choose Servo axis like with note ①;
    If choose Pneu axis like with note ②

    SX1 & SX2 Axis run

    iml robot control system
    iml robot control system
    SX1 and SX2 Axis run to set position meanwhile
    (Servo axis) Note ③
    End position mm/Inch
    In interval mm/Inch
    Accelerated % the maximum acceleration
    Speed % the maximum speed
    Waiting in place Waiting run in place to step down or directly run next step
    Safety Time Timeout alarm
    Detection Detection mould completed
    SX1 and SX2 Axis run to set position meanwhile
    (Pneu.axis) Note ④
    Waiting in place Waiting run in place to step down or directly run next step
    End position mm/Inch
    Safety Time Timeout alarm
    Detection Detection mould completed

    SX1 Axis run

    iml robot control system
    iml robot control system
    SF Axis run to set position If choose Servo axis like with note ①
    If choose Pneu.axis like with note ②

    SM Axis run

    iml robot control system
    iml robot control system
    SM Axis run to set position If choose Servo axis like with note ①
    If choose Pneu.axis like with note ②

    FX2 Axis run

    iml robot control system
    iml robot control system
    FX2 Axis run to set position If choose Servo axis like with note ①
    If choose Pneu.axis like with note ②

    FY Axis run

    iml robot control system
    iml robot control system
    FY Axis run to set position If choose Servo axis like with note ①
    If choose Pneu.axis like with note ②

    FZ Axis run

    iml robot control system
    iml robot control system
    FZ Axis run to set position If choose Servo axis like with note ①
    If choose Pneu.axis like with note ②

    MX1 Axis run

    iml robot control system
    iml robot control system
    MX1 Axis run to set position If choose Servo axis like with note ①
    If choose Pneu.axis like with note ②

    MX2 Axis run

    iml robot control system
    iml robot control system
    MX2 Axis run to set position If choose Servo axis like with note ①
    If choose Pneu.axis like with note ②

    MY Axis run

    iml robot control system
    iml robot control system
    MY Axis run to set position If choose Servo axis like with note ①
    If choose Pneu.axis like with note ②

    MZ Axis run

    iml robot control system
    iml robot control system
    MZ Axis run to set position If choose Servo axis like with note ①
    If choose Pneu.axis like with note ②

    SF&FY linkage

    iml robot control system
    iml robot control system
    SF&FY Axis run meanwhile If choose Servo axis like with note ③
    If choose Pneu.axis like with note ④

    SM&MY linkage

    iml robot control system
    iml robot control system
    SM&MY Axis run meanwhile If choose Servo axis like with note ③
    If choose Pneu.axis like with note ④

    SF&SM linkage

    iml robot control system
    iml robot control system
    SF&SM Axis run meanwhile If choose Servo axis like with note ③
    If choose Pneu.axis like with note ④

    FY&MY linkage

    iml robot control system
    iml robot control system
    FY&MY Axis run meanwhile If choose Servo axis like with note ③
    If choose Pneu.axis like with note ④

    FZ&MZ linkage

    iml robot control system
    iml robot control system
    FZ&MZ Axis run meanwhile If choose Servo axis like with note ③
    If choose Pneu.axis like with note ④

    FX1&FX2 linkage

    iml robot control system
    iml robot control system
    FX1&FX2 Axis run meanwhile If choose Servo axis like with note ③
    If choose Pneu.axis like with note ④

    MX1&MX2 linkage

    iml robot control system
    iml robot control system
    MX1&MX2 Axis run meanwhile If choose Servo axis like with note ③
    If choose Pneu.axis like with note ④

    Stacking

    iml robot control system
    iml robot control system
    Call stack product program Choose stack program Program support 2 groups of different Settings of the stack
    Perform side F-side/M-side/Stack A/Stack B
    Safety Time Timeout alarm

    Get Label

    iml robot control system
    iml robot control system
    Call Label, Take the setting below link home page Perform side F-side/M-side/Stack A/Stack B
    Safety Time Timeout alarm
    Vacuum used Choice vacuum when get label

    Reset Stacking

    iml robot control system
    iml robot control system
    Product stack quantity reduction Choose stack program When the program it has stopped cycle run because of error. This function can reset the number of stack procedures have been executed. When the program to automatically run again. Stack number starting from 0 count again.

    Pneu Axis Move

    iml robot control system
    iml robot control system
    Choose Pneu axis movement Perform side Choose axis need action
    Target position Select vertical, horizontal, or any place
    Waiting in place Running in place before you execute the next step
    Direct run This step and the next step to run at the same time

    Standby

    iml robot control system
    iml robot control system
    Call standby set in the home page Accelerated % the maximum acceleration
    Speed % the maximum speed
    Safety Time Timeout alarm
    Attention: Only the SF/SM position within the scope of standby position. S X can from Die outside running running into the mould. Or from a mould run to the outside of the mould. Otherwise, the S X can not run.
    IO Jump
    iml robot control system
    According to Vacuum and the input to perform the corresponding. Vacuum or input With group can choose vacuum or input
    Status Can choose the output state on or off
    iml robot control system
    action Next step When the above conditions meet. Can choose to manually or run the next step.

    Set Vacuum

    iml robot control system
    iml robot control system
    Vacuum Open/Chose Choose Vacuum Combination of the Vacuum and signal vacuum
    Status setting Can choose the output state: on or off

    Set Output

    iml robot control system
    iml robot control system
    Set output Select the user output Output 1-16
    Status setting Can choose the output state: on or off

    Set Func Output

    iml robot control system
    iml robot control system
    Set Func Output Choose the Function signal Signal selection: Conveyor Belt, Oil Injection, Elevator, Air Blow
    Status setting Can choose the output state: on or off

    Set Variable

    iml robot control system
    iml robot control system
    Set the parameter of users choice Choose user parameter User parameters and variables
    Set value Used for counting

    EM12 Setting

    iml robot control system
    iml robot control system
    Set EM12 Output Choose EM12 output [—]
    Status setting Can choose the output static: on or off

    EM67 Setting

    iml robot control system
    iml robot control system
    Set EM 67 Output Choose EM 67 output [—]
    Status setting Can choose the output stat: on or off

    Variable increase

    iml robot control system
    iml robot control system
    Parameters or variables of the Choice plus 1 Choose the parameter or variable Parameters or variables on the basis of the currentplus 1, is used to count.

    Variable decrease

    iml robot control system
    iml robot control system
    Parameters or variables of the Choice minus 1 Choose the parameter or variable Parameters or variables on the basis of the current minus 1, is used to count.

    Delay

    iml robot control system
    iml robot control system
    After the time delay, run the next step Delay time Second S

    Wait Vacuum

    iml robot control system
    iml robot control system
    Waiting for vacuum to meet set by the state. The program has been waiting for conditions to meet. Vacuum choice Choose the vacuum which need to detect
    Status setting Can choose the output stati: on or off
    Safety Time Set safety time of detection signal

    Wait Input

    iml robot control system
    iml robot control system
    Waiting for the selected input signal meet set by the state. The program has been waiting for conditions to meet. Choose the user signal Input 1-16 or no choice
    Status setting Can choose the output state: on or off
    Safety Time Timeout alarm

    Wait function input

    iml robot control system
    iml robot control system
    Waiting for Function signal meet set by the state. The program has been waiting for conditions to meet. Choose the Function input [-]
    Status setting Can choose the output state: on or off
    Safety Time Timeout alarm

    Wait Variable

    iml robot control system
    iml robot control system
    Waiting for the choice of parameter variables to set conditions. The program has been waiting for conditions to meet. parameters set [-]
    Conditions choose the logical relationship between Waiting for the value and set value
    Safety Time Set action safe time

    Wait Em 12

    iml robot control system
    iml robot control system
    Waiting for the Em12 to set conditions. The program has been waiting for conditions to meet Choose Em 12 [-]
    Status setting Can choose the output state: on or off
    Safety Time Timeout alarm

    Wait Em 67

    iml robot control system
    iml robot control system
    Waiting for the Em67 to set conditions. The program has been waiting for conditions to meet Choose Em67 [-]
    Status setting Can choose the output state: on or off
    Safety Time Set safety time of detection signal

    Wait Sync Program run finish

    iml robot control system
    iml robot control system
    Wait sync program run finish. Program will be waiting here Sync program run choice When waiting for the subprogram after the completion of the run. Condition is met, execute the next step.
    Attention: When the subprogram contains jump icon. This function is invalid. That doesn't apply to loop function subprogram.

    Wait Axis Position

    iml robot control system
    iml robot control system
    Wait for the choice of servo axis position to meet the set conditions. Program will be waiting here. Choose the servo axis Choose the servo axis which need to detect position
    Conditions choose The logical relationship between Waiting for the value and set value.
    Position setting The actual position values meet the set value of logic relations, run the next step
    Safety Time Timeout alarm

    Jump label

    iml robot control system
    iml robot control system
    Insert Jump Label jump label automatically increase [-] [-]

    Skip to set label

    iml robot control system
    iml robot control system
    Unconditional jump to set jump label Choose jump label Program is running to this step, jump to the next set.

    Call sync program

    iml robot control system
    iml robot control system
    Call sync run program Choosesync run program Sync of other programs except the icon in the program

    Vacuum Jump

    iml robot control system
    iml robot control system
    If the input of vacuum meet the conditions of setting, then jump to the label by set Choose Vacuum [-]
    Status setting the input state of vacuum: on or off
    Choose jump label [-]

    Input Jump

    iml robot control system
    iml robot control system
    If the input meet the conditions of setting, then jump to the label by set Choose user input Input 1-16
    Status setting the input state: on or off
    Choose jump label [-]

    Func. Input Jump

    iml robot control system
    iml robot control system
    If the input of function meet the conditions of setting,then jump to the labrel by set Choose Func. Input [-]
    Status setting the input state: on or off
    Choose jump label [-]

    Variable Jump

    iml robot control system
    iml robot control system
    If the parameter variable meet the conditions of setting, then jump to the label by set. Choose user parameter [-]
    Conditions Choose Set value meet of the logical condition
    Jump value set The actual value meet the set value then jump
    Choose jump label [-]

    Em12 Input Jump

    iml robot control system
    iml robot control system
    If the Em12 meet the conditions of setting, then jump to the label by set Input choose [-]
    Status setting the input state: on or off
    Choose jump label [-]

    Em 67 Input Jump

    iml robot control system
    iml robot control system
    If the Em67 meet the conditions of setting, then jump to the label by set Input choose [-]
    Status setting the input state: on or off
    Choose jump label [-]

    Axis position Jump

    iml robot control system
    iml robot control system
    If the position of servo axis meet the conditions of setting, then jump to the label by set Servo axis choose [-]
    Conditions Choose Set value meet jof the logical condition
    Set position The actualk value meet the set value then jump
    Choose jump label [-]

    End Program

    iml robot control system
    iml robot control system
    End of program [-] If program run to this label, program over. Insert the label at the bottom of the label as invalid label

    Start Program

    iml robot control system
    iml robot control system
    Begin of program [-] Began to run automatically, run program from now on

    Other wrong steps

    iml robot control system
    program step error [-] This step is not correct or not compatible with this version of the system
  4. Current Action:
  5. The current instruction content: Set the current action parameters.
  6. Exit Program Editor: iml robot control system

    In program editor model. Program can not switch to the automatic operation mode. Click on this button. The program of user editor will automatically save; If do not quit, when controller restart, the program will do not save.

  7. Stack set screen iml robot control system
  8. Into main screen iml robot control system
  9. Into JOG screen iml robot control system
  10. Insert delete command
    iml robot control system Insert rows (upper)
    iml robot control system Delete the current teaching steps: When the system page delete message used, delete steps there are message, on the contrary. Can quickly remove teach step directly. In order to prevent the user deleted by mistake. Select for use after advice.
    iml robot control system Complete the insertion or detection
  11. Jump to the number:
    Input digital serial number in the Spaces, will jump to the corresponding program location.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD170LDY-B
Haida hybrid Injection Molding Machine
HD170LDY-B

HD170LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1700 kN
2 Shot Weight 147 g
3 Shot Speed 200 mm/s
4 Screw Diameter 36 mm
5 Opening Stroke 440 mm
6 Space Between Tie Bars 470 x 470 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 520 mm
9 Pumper Motor 56 kW
10 Heating Capacity 11 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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