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SWITEK Robotic Arms for Injection Molding Machine Installation Instruction -- Chapter 10: Wiring Diagram

One Stop Robotic Arms for Injection Molding Machine Purchasing

SWITEK Robotic Arms for Injection Molding Machine Installation Instruction -- Chapter 10: Wiring Diagram
Abstract

In this chapter you'll have the detailed wiring diagram of a SWITEK 3/5 axis servo robotic arm for injection molding machine which include the wiring of the I/O, the main board to the panel, the main board to servo. The purpose of this chapter is for you to have an idea about the control of the SWITEK 3/5 axis servo robotic arm.

10.1 Main Board to I/O Board

robot installation

The main board will generate the control signal and distribute them via the I/O board to control the robotic arms to finish the complex automation process.

10.2 I/O Main Board to Panel
robot installation

The main board is receiving the operating instruction from the contral panel. This diagram is the wiring instruction for the connecting of the main board and the control panel of the robotic arm.

10.3 HC-S3 Main Board to Servo

Please choose position mode for servo system. The command pulse type is forward and reverse pulses. The maximum frequency is 500K.

10.3.1 Connect to Panasonic A6

A6 Servo Settings

No. Name Setting
Pr0.01 Control mode 0
Pr0.05 Input pulse select 1
Pr0.06 Input pulse positive 0
Pr0.07 Input pulse mode 1
Pr0.08 Pulse of motor circle 10000
Pr0.11 Pulse out for circle 2500
Mainboard Pansonic A6
Pin Define Pin Define
1 P+ Positive Pulse 3 PULS1 Pulse 1 Input
2 P- 4 PULS2
3 S+ Negative Pulse 5 SIGN1 Pulse 2 Input
4 S- 6 SIGN2
5 A+ Feedback Pulse Phase A 21 OA+ Phase A Output
6 A- 22 OA-
7 B+ Feedback Pulse Phase B 48 OB- Phase B Output
8 B- 49 OB-
9 Z+ Feedback Pulse Phase Z 23 OZ+ Phase Z Output
10 Z- 24 OZ-
13 GND Signal Ground 13 GND Signal Ground
26 +24V +24V Power Supply 7 COM+ External Power +
25 0V Power Ground 41 COM- External Power -
36 ALM- Alarm
15 ALARM Alarm 37 ALM+
23 SON Servo-On 29 SRV-ON Servo-On
10.3.2 Connect to MITSUBISHI MR-E

MR-E Servo Settings

No. Name Set
No.0 Control Mode ***0
No.1 Break Selection 0012
No.3 Numerator 14
No.4 Denominator 1
No.21 Pulse mode select 0000
No.27 Pulse out 14
No.54 Pulse out 1***

(For 131072 Pulse/Cycle Motor)

MainBoard MISUBISHI MR-E
Pin Define Pin Define
1 P+ Positive Pulse 23 PP Pulse Input
2 P- 22 PG
3 S+ Negative Pulse 25 NP Pulse 2 Input
4 S- 24 NG
5 A+ Feedback Pulse Phase A 15 LA Phase A Output
6 A- 16 LAR
7 B+ Feedback Pulse Phase B 17 LB Phase B Output
8 B- 18 LBR
9 Z+ Feedback Pulse Phase Z 19 LZ Phase Z Output
10 Z- 20 LZR
13 GND Signal Ground 14 LG Logic Ground
26 +24V +24V Power Supply 1 VIN DC24V Power+
25 0V Power Ground 13 SG DC24V Power-
15 ALARM Alarm 9 ALM Alarm
23 SON Servo-On 4 SON Servo-On


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD260KDY
Haida hybrid Injection Molding Machine
HD260KDY

HD260KDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 2600 kN
2 Shot Weight 326 g
3 Shot Speed 350 mm/s
4 Screw Diameter 45 mm
5 Opening Stroke 500 mm
6 Space Between Tie Bars 570 x 520 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 560 mm
9 Pumper Motor 115 kW
10 Heating Capacity 18 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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