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SWITEK Robotic Arms for Injection Molding Machine Installation Instruction -- Chapter 9: Board Port Definition

One Stop Robotic Arms for Injection Molding Machine Purchasing

SWITEK Robotic Arms for Injection Molding Machine Installation Instruction -- Chapter 9: Board Port Definition

Abstract

To have the robotic arms running is a cooperation of the control system and the mechanical structure and the electric board is the medium between the control system and the mechanical structure of the robotic arms. Here in this chapter we'll discuss the definition of the ports of the boards installed in a robotic arms.

9.1 HC-S5 Main Board

The drawing above are the ports definition of the main board of SWITEK 5 axis servo injection robotic arms.

9.2 I/O Board

The drawing above are the ports definition of the I/O board of SWITEK 5 Axis servo injection robotic arms.

9.3 HC-S3 Main Board

The drawing above are the ports definition of the main board of SWITEK 3 Axis servo injection robotic arms.

9.4 HC-S3 I/O Board

The drawing above are the ports definition of the I/O board of SWITEK 3 Axis servo injection robotic arms.

9.5 Servo Connector

Pin No.	Terminal Definition	Pin No.	Terminal Definition
1	+24V	9	0V
2	OA+	10	P+
3	OA-	11	P-
4	OB+	12	BRAKE
5	OB-	13	N+
6	OZ+	14	N-
7	OZ-	15	ALM
8	SON	15

Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD170LDY-B

HD170LDY-B

HD170LDY -- HaiDa Hybrid Injection Molding Machine

No.	Name	Value
1	Clamping Force	1700 kN
2	Shot Weight	147 g
3	Shot Speed	200 mm/s
4	Screw Diameter	36 mm
5	Opening Stroke	440 mm
6	Space Between Tie Bars	470 x 470 mm
7	Mold Thickness (Min)	200 mm
8	Mold Thickness (Max)	520 mm
9	Pumper Motor	56 kW
10	Heating Capacity	11 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System

• (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
• (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
• (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
• (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
• (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
• (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
• (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
• (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
• (9) -- Injection Molding Machine: The injection unit of the whole syste.

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Installation Dimension of SWITEK Side Entry Petri Dish Packing System

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Productivity of SWITEK Side Entry Petri Dish Packing Solutions

Vacuumed Sleeve Packing
• 10 Sets/Bag --Injection Cycle time: 9s
• 20 Sets/Bag --Injection cycle: 6s
• 25 Sets/Bag --Injection Cycle: 5.5s

Non-vacuumed Sleeve Packing
• 10 Sets/Bag --Injection Cycle time: 6.5s
• 20 Sets/Bag --Injection cycle: 6s
• 25 Sets/Bag --Injection Cycle: 5.5s

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Mold Layout Design & Sleeve Size for the Petri Dish Packing System

Mold Layout Deisgn

Sleeve Size for Package with Vacuum Request

Sleeve Size for Package without Vacuum Request

Sleeve (With Mark) Size for Package with Vacuum Request

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.

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