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SWITEK Robotic Arms for Injection Molding Machine Installation Instruction -- Chapter 8: I/O Monitor and Alarm History

One Stop Robotic Arms for Injection Molding Machine Purchasing

SWITEK Robotic Arms for Injection Molding Machine Installation Instruction -- Chapter 8: I/O Monitor and Alarm History
Abstract

The I/O here is for the input/output signal of the robotic arm, which is for the operators to watch up the communication between the robotic arm and the injection molding machine. It's a reference for you to diagnose what's wrong with the robotic arm either because of the ill wiring or wrong programming. The I/O page together with the alarm history will help you to find a solution of any robotic arm faulty fast.

8.1 I/O Monitor

Click the Monitor menu item in the main menu bar will open the monitor page, as shown below:

robot installation

The window is seperated into two parts with the left side and the right side independent. You can view the input and output signal at the same time. Click the Injection Machine I/O button will open the injection molding machine I/O signal monitor.

8.2 Alarm History

Click the Alarm menu item in the main menu bar will open the alarm history page, as shown below:

robot installation

The latest 50 alarm records sill show up in this page.
If the machine has an alarm, click the "detail" button.

robot installation
8.3 Modify Log
robot installation
8.4 Alarm Information
Code Alarm Information Alarm Reason
1190 Main upper limit is not both on when Traverse out to in Z axis traverse from inside security zone to outside security zone, main arm upper limit is off.
1192 Current position is less than the permit security position Current position is less than the permit security position
1193 Current position is larger than the permit security position Current position is larger than the permit security position
1200 Confirmation signal's error with Fixture 1 ON Signal checking error after Fixture 1 ON
1201 Confirmation signal's error with Fixture 1 OFF Signal checking error after Fixture 1 OFF
1202 Confirmation signal's error with Fixture 2 ON Signal checking error after Fixture 2 ON
1203 Confirmation signal's error with Fixture 2 OFF Signal checking error after Fixture 2 OFF
1204 Confirmation signal's error with Fixture 3 ON Signal checking error after Fixture 3 ON
1205 Confnirmation signal's error with Fixture 3 OFF Signal checking error after Fixture 3 OFF
1206 Confirmation signal's error with Fixture 4 ON Signal checking error after Fixture 4 ON
1207 Confirmation signal's error with Fixture 4 OFF Signal checking error after Fixture 4 OFF
1208 Confirmation signal'ss error with Sucker1 ON Singal checking error after Sucker 1 ON
1209 Confirmation signal's error with Sucker 1 OFF Signal checking error after Sucker 1 OFF
1210 Confirmation signal's error with Sucker 2 ON Signal checking error after Sucker 2 ON
1211 Confirmation signal's error with Sucker 2 OFF Signal checking eror after Sucker 2 OFF
1306 Please check the standby point Fixture 1 Fixture 1 must be OFF when standby, Please check.
1307 Please check the standby point Fixture 2 Fixture 2 must be OFF when standby, Please check
1308 Please check the standby point Fixture 3 Fixture 3 must be OFF when standby, Please check
1309 Please check the standby point Fixture 4 Fixture 4 must be OFF when standby, Please check
1310 Please check the standby point Sucker 1 Sucker 1 must be OFF when standby, Please check
1311 Please check the Standby point Sucker 2 Sucker 2 must be OFF when standby, Please check
1400 Y-axis is not detected limit when rise Main arm isn't in the up position in Auto, you should make it origin manually.
1403 Y2-axis is not detected limit when rise Sub arm isn't in the up position in Auto, you should make it origin manually


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD210LDY-B
Haida hybrid Injection Molding Machine
HD210LDY-B

HD210LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 2100 kN
2 Shot Weight 326 g
3 Shot Speed 200 mm/s
4 Screw Diameter 45 mm
5 Opening Stroke 500 mm
6 Space Between Tie Bars 530 x 530 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 550 mm
9 Pumper Motor 90 kW
10 Heating Capacity 16 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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