switek email

sales06@switek.biz

switek whatsapp

+86 186 5927 5869

Subscript to Us

.
SWITEK IML Robot Operating Instruction -- 2. Program Download

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 2. Program Download

Abstract

In our daily use of an IML robot, it's a good habit to backup the program after the parameters setting in case that there's a wrong operating or setting in the future. In this chapter we'll discuss how to export the program of the IML robot to a USB and how to reload a program from the USB key.

The following requirements must be met when using PENDANT to download the program:

  1. Download the PENDANT program: The OS already exists in the SD card of the PENDANT (Downloadable from the factory)
  2. Download the controller program: The program already exists in the controller and can communicate with the PENDANT normally (Downloadable from the factory)

2.1. Preparation before downloading

First of all, you need to create 4 new folders in the USB root directory:

[penupdate], [pen_msg], [controllerupdate], [NCP]

iml robot controller

Place the downloaded file inside the corresponding folder, see the table below:

A List of Corresponding Files

Folder on the left File on the right Illustrate
[penupdate] pne_set pendant setup the reboot takes effect
pendant-gui Qt linux executable file
pen_msg all_msg.txt Pendant Textual information
Other msg... Pendant Textual information
[controllerupdate] TRC1000.dsb Controller action program
TRC1000.dop Controller initialization, setup
motc.dat Motion control programs
machine01 Mechanical parameter program 01
... ...
machine32 Mechanical parameter program 32
[NCP] NCP01.NCP NCP File Compiles to take effect
...
NCP99.NCP NCP File
2.2. Prepare to download the program

Insert the USB into the USB port of the handset, and it is recommended to choose a regular brand of USB that has not been specially handled.

Tap the [File Management] icon at the top of the screen iml robot, select [Import from USB].

iml robot controller

When a file is recognized in the USB, [Import from USB] displays the folder prepared in advance on the USB flash drive.

Click to select the folder in (2) to display the subfiles in the folder in (1), select the subfiles you want to import, and click Import. (If you only select (2) and click[Import], all the contents of the folder will be downloaded).

After the download is complete, the downloaded file will be restarted according to the prompts of the downloaded file, and the downloaded file will take effect after the restart.

For details of whether you need to restart, please refer to the [File Download Table]


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD300KDY
Haida hybrid Injection Molding Machine
HD300KDY

HD300KDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 3000 kN
2 Shot Weight 402 g
3 Shot Speed 350 mm/s
4 Screw Diameter 50 mm
5 Opening Stroke 550 mm
6 Space Between Tie Bars 590 x 590 mm
7 Mold Thickness (Min) 220 mm
8 Mold Thickness (Max) 600 mm
9 Pumper Motor 147 kW
10 Heating Capacity 21 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


Email: sales06@switek.biz

WhatsApp

WeChat


Request for Quotation Now
Submit