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SWITEK Side Entry Petri Dish Auto-packing System Operation Instruction -- Position Page

TURNKEY PETRI DISP AUTO-PACKING SOLUTIONS

Keywords:PETRI DISH PACKING SYSTEM, PETRI DISH INJECTION MOLDING SOLUTIONS

SWITEK Side Entry Petri Dish Auto-packing System Operation Instruction -- Position Page

Abstract

The "Position page" of the side entry petri dish packing system is for the operator to move the axises of the system to the position setted manually while start the system up. Here in this chapter will explain the meaning of each button on the position page of the petri dish packing system.

Position Page 1

petri dish packing system
No. Description
1 Position Setting (Pos Interface 1) 570
2 Position Page 2 (Pos Interface 2) 571
3 Main Axis Exceptional Position (Main Exc [OFF]) 444
4 Main Axis Standby Position (Main Sby [OFF]) 445
5 Main Axis Petri Dish Picking Position (Main Coll [OFF]) 456
6 Main Axis Petri Dish Releasing Position (Main Rel [OFF]) 447
7 Main Axis Exceptional Position (Main Exc [OFF]) 444
8 Petri Dish Picking Initial Position (Mat Coll Init [OFF]) 448
9 Petri Dish Picking Position (Mat Coll [OFF]) 449
10 Petri Dish Collecting Finish Position (Mat Cmpl [OFF]) 450
11 Petri Dish Release Position (Mat Rel Pos [OFF]) 451
12 Petri Dish Safely Flipping Position (Flip Safe [OFF]) 452
13 Flipped Petri Dish Tranfer Position (Flip Trans [OFF]) 453
14 The Flipped Petri Dish to be Safely Released Position 1 (Flip Rel Safe 1 [OFF]) 454
15 The Position where the Flipped Petri Dish Released (Flip Rel [OFF]) 455
16 The Flipped Petri Dish Release Finished Position (Flip Rel Cmpl [OFF]) 456
17 Petri Dish Flipping Finish Position (Flip Cmpl Safe [OFF]) 457
18 Petri Dish Flipping Initial Position (Flip Init [OFF]) 458
19 Petri Dish Flipping Position (Flip Pos [OFF]) 459
20 Petri Dish Dropping Initial Position (Drop Init [OFF]) 460
21 Petri Dish Dropping Position (Drop [OFF]) 461
22 Petri Dish Stacking Initial Position (Stacking Init [OFF]) 462
23 The Stacked Petri Dish Dropping Position (Stacking Drop) 599
24 The Stacked Petri Dish Horizontal Picking Position 1 (Horiz Pick Pos 1) 600
25 The Stacked Petri Dish Horizontal Picking Position 2 (Horiz Pick Pos 2) 601
26 The Stacked Petri Dish Horizontal Picking Position 3 (Horiz Pick Pos 3) 602
27 The Stacked Petri Dish Horizontal Picking Position 4 (Horiz Pick Pos 4) 603
28 The Stacked Petri Dish Horizontal Picking Standby Position (Pick Horiz Standby) 604
29 Stacked Petri Dish Horizontal Releasing Position (Horiz Material Placing) 605
30 Stacked Petri Dish Picking Initial Position (Material Pick Init) 606
31 Stacked Petri Dish Picking Standby Position (Mat Coll Sby [OFF]) 467
32 Stacked Petri Dish Picking Position (Mat Coll [OFF]) 449
33 Stacked Petri Dish Picking Finish Position (Mat Cmpl [OFF]) 450
34 Stacked Petri Dish Release Standby Position (Mat Rel Sby [OFF]) 468
35 Stacked Petri Dish Release Position (Mat Rel [OFF]) 469
36 Stacked Petri Dish Release Finish Position (Mat Rel Cmpl [OFF]) 470
37 Auto Mode (Auto)
38 Manual Mode (Manual)
39 System Parameters (Sys Params)
40 Position Setting (Pos Set)
41 Position Interface (Pos Interface)
42 Alarm Interface
43 I/O Monitor (I/O Mon)

Position Page 2

petri dish packing system
No. Description
1 Position Interface 1 (Pos Interface) 570
2 Poition Interface 2 (Pos Interface) 571
3 Debugging Page (DebugPg) 708
4 Stacked Petri Dish Lifting Initial Position (Lift Init [OFF]) 471
5 Stacked Petri Dish Lifting Position (Lift Mat [OFF]) 472
6 Sleeve Pulling Initial Position (Pull Mold Init [OFF]) 473
7 Sleeve Pulling Replace Position (Pull Mold Rep [OFF]) 474
8 Mark Printing Initial Position (Mark Init [OFF]) 475
9 Mark Print Position (Mark [OFF]) 476
10 Packed Petri Dish Receiving Initial Position (Receiving Init Pos) 607
11 Packed Petri Dish Collected Position (Mat Coll [OFF]) 478
12 Packed Petri Dish Safe Collecting Position (Recep Safety Pos) 729
13 Packed Petri Dish Received Position (Material Receivi) 608
14 Auto Mode (Auto)
15 Manual Mode (Manual)
16 System Parameters (Sys Params)
17 Position Setting (Pos Set)
18 Position Interfacing (Pos Interface)
19 Alarm Interface
20 I/O Monitor (I/O Mon)


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD210LDY-B
Haida hybrid Injection Molding Machine
HD210LDY-B

HD210LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 2100 kN
2 Shot Weight 326 g
3 Shot Speed 200 mm/s
4 Screw Diameter 45 mm
5 Opening Stroke 500 mm
6 Space Between Tie Bars 530 x 530 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 550 mm
9 Pumper Motor 90 kW
10 Heating Capacity 16 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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