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SWITEK Side Entry Petri Dish Auto-packing System Operation Instruction -- Position Setting

TURNKEY PETRI DISP AUTO-PACKING SOLUTIONS

Keywords:PETRI DISH PACKING SYSTEM, PETRI DISH INJECTION MOLDING SOLUTIONS

SWITEK Side Entry Petri Dish Auto-packing System Operation Instruction -- Position Setting

Abstract

The position setting pages are for the operator of the SWITEK petri dish packing system from where should the robotic arms to pick the petri dish and by where should the petri dishes to be placed or stacked or packed. Here in this chapter we'll introduce the setting of the position of the axis of the SWITEK side entry petri dish packing system.

Position Setting 1

Petri Dish Picking and Placing Safe Position (Mat Rel Safe) 436

No.	Description
1	Position Setting 1 (Pos Set 1) 400
2	Position Setting 2 (Pos Set 2) 401
3	Position Setting 3 (Pos Set 3) 402
4	Delay Setting 1 (Delay Set 1)
5	Main Arm Parts Relese Position (Main Arm Rel) 425
6	Main Arm Standby Position (Main Arm Sby) 426
7	Main Arm Petri Dish Picking Position (Main Arm Coll) 427
8	The Position where the Main Arm Allowed to Start a Pre-active (Main Arm Adv) 428
9	The Main Arm Exception Position (Main Arm Exc) 429
10	Mold Close Enable Position (Allow Mold Close Safe) 430
11	Petri Dish Picking Initial Position (Mat Coll Init) 431
12	Petri Dish Picking Position (Mat Coll) 432
13	Petri Dish Picking Finish Position (Mat Coll Cmp) 433
14	Petri Dish Picking Finish Safe Position (Mat Coll Safe) 434
15	Petri Dish Picking and Placing Position (Mat Rel) 435
16
17	Petri Dish Abnormal Picking/Placing Position (Anomaly Location) 582
18	Flipping Safe Position (Flip Safe) 437
19	Flipping Transfer Position (Flip Trans) 438
20	Flipping & Petri Dish Placing Safe Position (Flip Rel Safe) 439
21	Flipping Safe Starting Position (Flip Safe Start) 440
22	Petri Dish Flipping Place Position (Flip Rel) 441
23	Petri Dish Flipping Place Finish Position (Flip Cmpl) 442
24	Petri Dish Flipping Place Finish Safe Position (Flip Cmpl Safe) 443
25	Auto Mode (Auto)
26	Manual Mode (Manual)
27	System Parameters (Sys Params)
28	Position Settings (Pos Set)
29	Position Interface (Pos Interface)
30	Alarm Interface
31	I/O Monitor (I/O Mon)

Position Setting 2

No.	Description
1	Position Setting (Pos Set 1) 400
2	Position Setting (Pos Set 2) 401
3	Position Setting (Pos Set 3) 402
4	Delay Setting (Delay Set 1) 403
5	Petri Dish Flipping Initial Position (Flip Init) 405
6	Petri Dish Flipping In Place (Flip) 406
7	Petri Dish Dropping Initial Position (Init Blanking) 583
8	Petri Dish Dropping Position (Blank Discharging) 584
9	Petri Dish Stacking Initial Position (Stack Init) 407
10	Stacked Petri Dish Dropping Position (Stack Drop) 408
11	Petri Dish Stacking Conveyor Stop Position (Stop Conveyor) 585
12	Up/Don Initial Position (Up-Dwn Init) 409
13	Up/Down Standby Position (Up-Dwn Sby) 410
14	Up-Down Petri Dish Collecting Position 411
15	Up-Down Petri Dish Collecting Complete Position (Up-Dwn Coll Cmpl) 412
16	Up-Down Petri Dish Release Standby Position (Up-Dwn Rel Sby) 413
17	Up-Down Petri Dish Release Position (Up-Down Rel) 414
18	Up-Down Petri Dish Release Finished Position (Up-Down Rel Cmpl) 415
19	Horizontal Petri Dish Collecting Position (Horiz Coll1) 416
20	Horizontal Petri Dish Collecting Position (Horiz Coll 2) 417
21	Horizontal Petri Dish Collecting Position (Horiz Coll 3) 418
22	Horizontal Petri Dish Collecting Position (Horiz Coll 4) 419
23	Horizontal Petri Dish Standby Position (Horiz Standby) 586
24	Horizontal Petri Dish Release Position (Horiz Rel) 420
25	Auto Mode (Auto)
26	Manual Mode (Manual)
27	System Parameters (Sys Params)
28	Position Setting (Pos Set)
29	Position Interface (Pos Interface)
30	Alarm Interface
31	I/O Monitor (I/O Mon)

Position Setting 3

No.	Description
1	Position Setting 1 (Pos Set 1) 400
2	Position Setting 2 (Pos Set 2) 401
3	Position Setting 3 (Pos Set 3) 402
4	Delay Setting (Delay Set1) 403
5	Delay Setting (Delay Set 2) 404
6	Petri Dish Poping Servo Initial Position (Top Init Pos) 421
7	Petri Dish Poping Servo Poping Position (Top Pos) 422
8	Safe Moving Position (Moving Safety) 587
9	Petri Dish Cover Dropping Safety Position (Blank Safety Pos) 730
10	Sleeve Pulling Servo Initial Position (Pull Mold Init) 423
11	Sleeve Pulling Starting Position (Pull Mold) 424
12	Petri Dish Collecting Initial Position (Mat Coll Init) 479
13	Petri Dish Pick Up Position (Pick-up Station) 576
14	Petri Dish Collecting Safe Position (RecServo SP) 709
15	Petri Dish Collecting Servo Parts Release Position (Mat Coll Rel) 480
16	Mark Printing Initial Position (Maring Init Pos) 731
17	Mark Printing Position (Adjus Maring Pos) 732
18	Sampling Safety Position (Spot Check Safe) 746
19	Stacking Space 481
20	Number Stacked (Num Stacks) 482
21	Currently Stacked Number (Stack Count) 694
22	Horizontal Counting Number (Horiz Mat Ctr) 483
23	Horizontal Current Counting Number (Rampant Behavior Count) 748
24	Auto Mode (Auto)
25	Manual Mode (Manual)
26	System Parameters (Sys Params)
27	Position Settings (Pos Set)
28	Position Interface (Pos Interface)
29	Alarm Interface
30	I/O Monitor (I/O Mon)

Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD170LDY-A

HD170LDY-A

HD170LDY -- HaiDa Hybrid Injection Molding Machine

No.	Name	Value
1	Clamping Force	1700 kN
2	Shot Weight	114 g
3	Shot Speed	200 mm/s
4	Screw Diameter	32 mm
5	Opening Stroke	440 mm
6	Space Between Tie Bars	470 x 470 mm
7	Mold Thickness (Min)	200 mm
8	Mold Thickness (Max)	520 mm
9	Pumper Motor	56 kW
10	Heating Capacity	11 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System

• (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
• (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
• (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
• (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
• (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
• (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
• (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
• (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
• (9) -- Injection Molding Machine: The injection unit of the whole syste.

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Installation Dimension of SWITEK Side Entry Petri Dish Packing System

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Productivity of SWITEK Side Entry Petri Dish Packing Solutions

Vacuumed Sleeve Packing
• 10 Sets/Bag --Injection Cycle time: 9s
• 20 Sets/Bag --Injection cycle: 6s
• 25 Sets/Bag --Injection Cycle: 5.5s

Non-vacuumed Sleeve Packing
• 10 Sets/Bag --Injection Cycle time: 6.5s
• 20 Sets/Bag --Injection cycle: 6s
• 25 Sets/Bag --Injection Cycle: 5.5s

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Mold Layout Design & Sleeve Size for the Petri Dish Packing System

Mold Layout Deisgn

Sleeve Size for Package with Vacuum Request

Sleeve Size for Package without Vacuum Request

Sleeve (With Mark) Size for Package with Vacuum Request

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.

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