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SWITEK Side Entry Petri Injection Automation System Operation Instruction -- Servo Manual Setting

TURNKEY PETRI DISP AUTO-PACKING SOLUTIONS

Keywords:PETRI DISH PACKING SYSTEM, PETRI DISH INJECTION MOLDING SOLUTIONS

SWITEK Side Entry Petri Injection Automation System Operation Instruction -- Servo Manual Setting

Abstract

The servo driver in the SWITEK Side Entry Petri Dish Packing System is in control of the movement of the axis to finish the action of petri dish picking, assembly, sleeve pulling, sealing etc. to finish the production process from the petri dish picking to packing. Here in this chapter you'll have a clear understanding of the setting of the servo motor manually to have the system working efficiently.

Servo Manual Setting 1

petri dish packing system
No. Description
1 Manual Cylinder Setting (Man Cyl) 1
2 Manual Cylinder Setting (Man Cyl) 2
3 Manual Servo Setting (Servo Man 1)
4 Manual Servo Setting (Servo Man 2)
5 Auto Mode (Auto)
6 Manual Mode (Manual)
7 System Parameters (Sys Params)
8 Position Setting (Pos Set)
9 Position Interface (Pos Interface)
10 Alarm Interface
11 I/O Monitor
12 Main Arm Servo (Forward) 141
13 Parts Picking Servo (Forward) (Mat Coll 1 [Adv])
14 Flipping Servo (Forward) (Flip [Adv]) 143
15 Parts Flipping Servo (Forward) (Mat Flip [Adv]) 144
16 Part Dropping Servo (Forward) (Drop Mat [Adv) 145
17 Stacking Servo Up (Stack [Up]) 146
18 Main Arm Servo (Backward) (Main Arm [Ret]) 147
19 Parts Picking Servo (Backward) (Mat Coll1 [Ret]) 148
20 Flipping Servo (Backward) (Flip [Ret]) 149
21 Petri Dish Flipping Servo (Backward) (Mat Flip [Ret]) 150
22 Petri Dish Dropping Servo (Backward) (Drop Mat [Ret]) 151
23 Parts Stacking Servo (Downward) (Stack [Down]) 152
24 Petri Dish Clipping Traverse Servo (Forward) (Clamp Tran [Adv]) 153
25 Petri Dish Clipping Vertical Servo (Up/Down) (Clamp Vert [Adv]) 154
26 Petri Dish Lifting (Upward) Servo (Mat Lift [Up]) 155
27 Sleev Pulling (Forward) Servo (Pull Mold [Adv]) 156
28 Mark Printing (Forward) Servo (Marking [Adv]) 157
29 Petri Dish Collecting (Forward) Servo (Mat Coll2 [Adv]) 158
30 Petri Dish Clipping Traverse (Backward) Servo (Clamp Tran [Ret]) 159
31 Petri Dish Clipping Vertical (Up/Down) Servo (Clamp Tran [Ret]) 160
32 Petri Dish Clipping Lift (Downward) Servo (Mat Lift [Dwn]) 161
33 Sleeve Pulling (Retreat) Servo (Pull Mold [Ret]) 162
34 Mark Printing (Retreat) Servo (Marking [Ret]) 163
35 Petri Dish Collecting (Backward) Servo (Mat Coll [Ret]) 164

Servo Manual Setting 2

petri dish packing system
No. Description
1 Manual Cylinder 1 (Man Cyl1)
2 Manual Cylinder 2 (Man Cyl2)
3 Manual Servo 1 (Servo Man 1)
4 Manual Servo 2 (Servo Man 2)
5 Auto Mode (Auto)
6 Manual Mode (Manual)
7 System Parameters (Sys Params)
8 Position Setting (Pos Set)
9 Position Interface (Pos Interface)
10 Alarm Interface
11 I/O Monitor (I/O Mon)
12 Conveyor 1 Servo (Forward) (Conv 1 [Adv]) 165
13 Conveyor 1 Servo (Backward) (Conv 1 [Ret]) 166
14 Conveyor Synchronous (OFF) 658 (Line Sync [OFF])


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD300KDY
Haida hybrid Injection Molding Machine
HD300KDY

HD300KDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 3000 kN
2 Shot Weight 402 g
3 Shot Speed 350 mm/s
4 Screw Diameter 50 mm
5 Opening Stroke 550 mm
6 Space Between Tie Bars 590 x 590 mm
7 Mold Thickness (Min) 220 mm
8 Mold Thickness (Max) 600 mm
9 Pumper Motor 147 kW
10 Heating Capacity 21 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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