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SWITEK Side Entry Petri Dish Auto-packing System Operation Instruction -- Parameter Setting

TURNKEY PETRI DISP AUTO-PACKING SOLUTIONS

Keywords:PETRI DISH PACKING SYSTEM, PETRI DISH INJECTION MOLDING SOLUTIONS

SWITEK Side Entry Petri Dish Auto-packing System Operation Instruction -- Parameter Setting

Abstract

The system parameter setting is to ensure that the SWITEK Side Entry Petri Dish Auto-Packing System working in the best condition. In this chapter we're introducing the parameter settings of the petri dish auto-packing system for a fast start up of the system or as a reference in trouble shooting.

System Parameters 1

petri dish packing system
No. Description
1 Basic Parameters 1 (Param 1) 169
2 Axis No. (No) 170
3 Parameters (Param) 171
4 Max Speed (Max Spd) 172
5 Min Speed (Min Spd) 173
6 Acceleration/Deceleration time (Acc/Dec) 174
7 Back to Origin High Speed (Hi-Spd H) 175
8 Back to Origin Low Speed (Low-Spd) 176
9 Manual Speed (Man Spd) 177
10 Auto Mode (Auto)
11 Manual Mode (Manual)
12 System Parameters (Sys Params)
13 Position Setting (Pos Set)
14 Position Interface
15 Alarm Interface
16 I/O Monitor (I/O Mon)

System Parameters 2

petri dish packing system
No. Description
1 Basic Parameters 1 (Param 1) 169
2 Shilding Page (Use Page) 685
3 Axis Numbrer (No) 170
4 Parameters (Para) 171
5 Max Speed (Max Spd) 172
6 Min Speed (Min Spd) 173
7 Acceleration/Deceleration Speed (ACC/DEC) 174
8 Back to Origin High Speed (Hi-Spd H) 175
9 Back to Origin (Low Speed) 176
10 Manual Speed (Man Spd) 177
11 Auto Mode (Auto)
12 Manual Mode
13 System Parameters (Sys Params)
14 Position Setting (Pos Set)
15 Position Interface (Pos Interface)
16 Alarm Interface
17 I/O Monitor (I/O Mon)


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD130LDY-A
Haida hybrid Injection Molding Machine
HD130LDY-A

HD130LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1300 kN
2 Shot Weight 122 g
3 Shot Speed 200 mm/s
4 Screw Diameter 32 mm
5 Opening Stroke 380 mm
6 Space Between Tie Bars 420 x 420 mm
7 Mold Thickness (Min) 150 mm
8 Mold Thickness (Max) 450 mm
9 Pumper Motor 49 kW
10 Heating Capacity 7.5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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