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Introduction of Panasonic A6 Series Motor & Driver -- 2.1.2 Composition of Peripheral Equipments

HIGH SPEED IML ROBOT

Keywords:Panasonic A6 Servo Motor, Panasonic A6 Servo Motor Driver, Panasonic A6 Servo Motor setting instruction

Introduction of Panasonic A6 Series Motor & Driver -- 2.1.2 Composition of Peripheral Equipments

Abstract

Conformance to international standards, the Panasonic A6 series of AC servo motor and driver must be composited with peripheral equipments in different environment. Here in this chapter we're discussing the wiring of the Panasonic A6 servo motor and driver with conformance to different international standards.

Installation Environment

Use the servo driver in the environment of Pollution Degree 1 or 2 prescribed in IEC-60664-1 (e.g. Install the driver in control panel with IP54 protection structure.)

Panasonic A6
Ferrite coil
Symbol *1 Cable Name Amp. frame symbol Option part No. Manufacturer's part No. Manufacturer Qty.
NF1 Power Cable (100V)C
(200V)C, D
DV0P1460 ZCAT3035-1330 TDK Corp. 0
(100 V)A, B
(200 V)A, B, E
1
NF2 Motor cable (100 V)A, B, C
(200 V)A, B, C, C, E
1
(200 V)F 2

*1 For symbols, refer to the Block Diagram "Installation Environment" (P. 2-4).
*2 The number of turns are 0.

Remarks → To connect the noise filter to the connector XB connection cable, adjust the sheath length at the tip of the cable, as required.
Caution → Fix the ferrite coil in order to prevent excessive stress to the cables.

<Attaching ferrite coil>
Single wire -- Wind cables the number of turns required to form the ferrite coil.
Power wire -- If sheathed (jacketed): remove the sheath (jacket) to the length so that wires (L1, L2, L3) can be wound on the ferrite coil (including power line dedicated filter). For effective noise reduction capability, L1, L2 and L3 should be wound together. If not effective, increase the number of signal noise filters (including power line dedicated filters). (See figure below.)
Motor line -- When installing the ferrite coil (including motor line dedicated filter) to our optional cable, remove the sheath (jacket) to the length so that wires can be wound on the ferrite coil (including power line dedicated filter). For effective noise reduction capability, U, V and W should be wound together. If not effective, increase the number of ferrite coils (including power line dedicated filters). (See figure below.)
Encoder line -- Wind cables the number of turns required to form the ferrite coil.

Panasonic A6


Caution → Use options correctly after reading Operating Instructionsof the options to better undersstand the precautions. Take care not to apply excessive stress to each optional part.

Power Supply
100V type: (A to C-frame) Single phase, 100V +10%/-15% to 120V +10%/-15% 50Hz/60Hz
200V type: (A to D-frame) Single/3-phase, 200V +10%/-15% to 240V +10%/-15% 50Hz/60Hz
200V type: (E to F-frame) 3-phase, 200V +10%/-15% to 240V +10%/-15% 50Hz/60Hz
  1. This product is designed to be used in over-voltage category (installation category) III of EN61800-5-1:2007.
  2. Use an insulated power supply of DC12 to 24V which has CE marking or complies with EN60950.

Remarks →

Circuit Breaker

Install a circuit breaker which complies with IEC standard Standards and UL recognized (Listed and Panasonic A6 marked) between power supply and noise filter.
The short-circuit protection circuit on the product is not for protection of branch circuit.
The branch circuit should be protected in accordance with NEC and the applicable local regulations in your area.

Noise Filter
Optional part No. Voltage specifications for driver Manufacturer's part No. Applicable driver (frame) Manufacturer
DV0P4170 Single phase 100 V/200 V SUP-EK5-ER-6 A, B-frame Okaya Electric Ind.
DV0PM20042 3-phase 200 V 3SUP-HU10-ER-6 A, B-frame
Single phase 100 V/200V 3-phase 200 V C-frame
DV0P4220 Single/3-phase 200 V 3SUP-HU30-ER-6 D-frame
DV0PM20043 3-phase 200 V 3SUP-HU50-ER-6 E-frame
DV0P3410 3-phase 200 V 3SUP-HL50-ER-6B F-frame

Remark →

Surge Absorber
Option part No. Voltage specifications for driver Manufacturer's part No. Manufacturer
DV0P1450 3-phase 200 V R.A.V-781BXZ-4 Okaya Electric Ind.
DV0P4190 Single phase 100 V/200 V R.A.V-781BWZ-4

Remarks → When performing without voltage test of machine and equipment, be sure to remove the surge absorber; otherwise, it will be damaged.

Residual current device

Install a residual current device (RCD) at primary side of the power supply.
Select a RCD of type. B prescribed in IEC60947-2, JISC8201-2-2

Grounding
  1. To prevent electric shock, be sure to connect the ground terminal (Panasonic A6) of the driver, and the ground terminal (PE) of the control panel.
  2. The ground terminal (Panasonic A6) must not be shared with other equipment. Two ground terminals are provided.
Structure of Control Board

If there is a gap at cable inlet/outlet, mounting hole of operation panel or a door, radio waves will penetrate into or radiate out through the gap. To prevent unfavorable conditions due to radio frequency activities, observe the following control board design and selection instruction.

Increasing Noise Resistance of Control I/O Signal

When noise is applied to the control input/output, it causes displacement andd malfunctioning of I/O signal.


Note → For driver and applicable peripheral equipments, refer to P.2-10 "Driver and List of Applicable Peripheral Equipments". Cuation → Use options correctly after reading Operating Instructions of the options to better understand the precautions. Take care not to apply excessive stress to each optional part.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD100LDY
Haida hybrid Injection Molding Machine
HD100LDY

HD100LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1000 kN
2 Shot Weight 55 g
3 Shot Speed 200 mm/s
4 Screw Diameter 26 mm
5 Opening Stroke 330 mm
6 Space Between Tie Bars 370 x 370 mm
7 Mold Thickness (Min) 140 mm
8 Mold Thickness (Max) 380 mm
9 Pumper Motor 34 kW
10 Heating Capacity 5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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