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SWITEK IML Robot Instruction -- SigmaTek -- Servo Axis Running Parameters Settings (Axis)

High Speed Siden Entry IML Robot SW833-S6

SWITEK IML Robot Instruction -- SigmaTek -- Servo Axis Running Parameters Settings (Axis)

Abstract

With the control system developed by the Austria automatic company SIGMATEK GmbH & Co KG, SWITEK high speed side entry IML robot is providing a more efficient and outstanding performance for your quality bulk production of the IML Yogurt Cups.

1.3 Function Screen

1.3.19 Servo Axis Running Parameters Settings (Axis)

Return to the Function page, Choose Servo axis running parameters Settings screen (This page needs level 10 of the administrator password), as the picture below 1.3.19:

iml robot control system
  1. Axis selection, choose need to configure the parameters of axis, servo axis and pneumatic axis;
  2. Servo axis configuration screen as shown in note 2, there are more parameters need to be configured, mainly is divided into two parts. As a control parameter configuration and the servo parameters configuration;
    Click "SX", shown above 1.3.19 (Sigmatek Drive set mode):
    Specific set rules can be seen in the table below:
Control parameter configuration
Arm Type [-] Can choose the arm is single or double, according to the actual situation
Motor Direction [-] Can choose Positive or Negative Only when useing SigmaTek drive. This setting effective; When Opposite the forward direction and the actual, can choose Positive/Negative correction;
Pitch [-] Distance between the two tooth dividing of the circles Synchronous round of reducer.
Tooth Number [-] The number of reducer of axis synchronous gear (Multiplied by the pitch is the circumference)
Gear Ratio [-] Connect the motor reducer reduction ration
S-CURVE ms Affecting the host sends pulse waveform curve. The greater the numerical, accelerate maximum speed longest, run smoother.
Servo parameters configuration
Soft Min mm Mechanical minimum position allowed, suggest to set 1.00.
Soft Min mm Mechanical maximum position allowed, according to the actual mechanical dimensions.
Motor Speed RPM Set motor rated speed, please refer to the motor nameplate rated speed setting.
Vmax mm/s Motor speed automatically calculates the maximum output value, users do not need to self-assess.
Amax mm/s2 Motor to accelerate from standstill to maximum speed, the maximum acceleration
ATime ms Motor accelerates from zero to maximum speed time required.
ProRefSped mm/s The speed of the motor back to zero
ProRefAcc mm/s2 The accelerated of the motor back to zero

Click "SF", Show as the picture below 1.3.20 (Non Sigmatek drive setup):

iml robot control system
Control parameter configuration
Arm Type [-] Can choose the arm is single or double, according to the actual situation
Pitch mm Distance between teh two tooth dividing of the circles Synchronous round of reducer
Tooth Number [-] The number of reducer of axis synchronous gear (Multiplied by the pitch is the circumference)
Gear Ratio [-] Connect the motor reducer reduction ratio
S-CURVE ms Affecting the host sends pulse waveform curve. The greater the numerical, accelerate to maximum speed longest, run smoother.
Max Draglimit mm Deviation between instructions position and motor actual running position
KV 1/s Proportion factor
VU [-] Integrating factor
Servo parameters configuration
Soft Min mm Mechanical minimum position allowed, suggest to set-1.00.
Soft Min mm Mechanical maximum position allowed, according to the actual mechanical dimensions.
Motor Speed RPM Set motor rated speed, please refer to the motor nameplate rated speed setting.
Vmax mm/s Motor speed automatically calculates the maximum output value, Users do not need to self-accesses.
Amax mm/s2 Motor to accelerate from standstill to maximum speed, the maximum acceleration
ATime ms Motor accelerates from zero to maximum speed the time required
ProRefSped mm/s The speed of the motor back to zero
ProRefAcc mm/s2 The accelerated of the motor back to zero

Specific set rules can be seen in the table below:

Click "FZ", Show as the picture below 1.3.21 (Pneumatic axis setting).

iml robot control system

Specific set rules can be seen in the table below:

Controller Parameter Configuration
Soft Min mm The minimum stroke with cylinder run (Can set indented state to the minimum position. Aso can set out of state to the minimum position). NoteⓈ
Soft Min mm The minimum stroke with cylinder run (Can set indented state to the maximum position. Also can set out of state to the maximum position). Note⑥
Safety Time s Show as InPos. Check
InPos.Check [-] Which method you choose determines detection in place, Sensor Switch/Safety Time
  1. Sensor Switch: If the feedback signal beyond the safety of the set time has not yet been detected then alarm timeout.
  2. Safety Time: Pneumatic axis motion set safety time has clapsed. The sysstem will default to run in place. Note ⑦

Click "Pneu.axis", Show as the picture below 1.3.22

iml robot control system

Specific set rules can be seen in the table below:

"FC" "MC" are Pneu, Axis. The specific set of rules, as list in the following table.

Controller configuration
Soft Min ° As the above-mentioned Note Ⓢ
Soft Max ° As the above-mentioned Note ⑥
Safety Time s As the below inPos.Check
inPos.Check As the above-mentioned Note ⑦


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD300KDY
Haida hybrid Injection Molding Machine
HD300KDY

HD300KDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 3000 kN
2 Shot Weight 402 g
3 Shot Speed 350 mm/s
4 Screw Diameter 50 mm
5 Opening Stroke 550 mm
6 Space Between Tie Bars 590 x 590 mm
7 Mold Thickness (Min) 220 mm
8 Mold Thickness (Max) 600 mm
9 Pumper Motor 147 kW
10 Heating Capacity 21 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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