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SWITEK Side Entry Petri Dish Auto-packing System Startup and Trouble Shooting -- Output Page

TURNKEY PETRI DISP AUTO-PACKING SOLUTIONS

Keywords:PETRI DISH PACKING SYSTEM, PETRI DISH INJECTION MOLDING SOLUTIONS

SWITEK Side Entry Petri Dish Auto-packing System Startup and Trouble Shooting -- Output Page

Abstract

When one action of the movable parts (Cylinder, servo motor etc. ) finished, one signal would be sent to the next movable parts to enable their action to move the process of petri dish packing moving forward. Here in the "Output Page" the operator of the petri dish packing system will have a just in time notification of the output signals to have a fast diagnose of the working condition of the packing system.

Output Page 1

petri dish packing system
No. Description
1 Input Page (Input Pg 1) 193
2 Input Page (Input Pg 2) 194
3 Input Page (Input Pg 3) 195
4 Output Page 1 (Output Pg 1) 196
5 Output Page 2 (Output Pg 2) 197
6 Y00 Main Axis Pulse L318 (Y00 Min Pul)
7 Y01 Petri Dish Picking Arm Pulse (Y01 Coll Pul)
8 Y02 Petri Dish Receiving and Lower Flipping Axis Pulse (Y02 Rec Flip Pul)
9 Y03 Petri Dish Receiving and Upper Flipping Axis Pulse (Y03 Rec Mat Flip Pul)
10 Y04 Main Axis Direction (Y04 Main Dir)
11 Y05 Petri Dish Picking Axis Direction
12 Y06 Petri Dish Receiving and Lower Flipping Axis Direction
13 Y07 Petri Dish Receiving and Upper Flipping Axis Direction
14 Y10 Main Arm Clamping Valve (Y10 M Arm Clamp Val)
15 Y11 Sleeve Borrow Up/Down Cyliner (Y11 Mold Up Cyl)
16 Y12 Petri Dish Receiving Cylinder 1 (Y12 Rec. Cyl 1)
17 Y13 Petri Dish Receiving Cylinder 2 (Y13 Rec. Cyl 2)
18 Y14 Sleeve Borrow Clipping Cylinder (Y14 Clip Mold Cyl)
19 Y15 Combined Cylinder 1 (Y15 Comb Cyl 1)
20 Y16 Combined Cylinder 2 (Y16 Comb Cyl 2)
21 Y17 Top Petri Dish Receiving Cylinder (Y17 Top Rec Cyl)
22 Y20 Sampling Cylinder (Y20 Insp Cyl)
23 Y21 Petri Dish Block Cylinder 1 (Y21 Block Cyl 1)
24 Y22 Petri Dish Block Cylinder 2 (Y22 Block Cyl 2)
25 Y23 Petri Dish Block Cylinder 3 (Y23 Block Cyl 3)
26 Y24 Petri Dish Block Cylinder 4 (Y24 Block Cyl 4)
27 Y25 Sleeve Press Cylinder (Y25 Press Mold Cyl)
28 Y26 Sleeve Upper Pulling Cylidner (Y26 L Pull Mold Cyl)
29 Y27 Sleeve Right Pulling Cylinder (Y27 R Clamp Pull Mold Cyl)
30 Y30 Petri Dish Clamping Cylinder (Y30 Clamp Cyl)
31 Y31 Sleeve Upper Left Pulling Cylinder (Y31 L Lower Pull Mold Cyl)
32 Y32 Upper Left Clamping/Push Cylinder (Y32 Lower Push Cyl)
33 Y33 Upper Right Sleeve Pulling Cylinder (Y33 R Lower Pull Mold Cyl)
34 Y34 Lower Right Clamping/Push Cylinder (Y34 R Lower Push Cyl)
35 Y35 Top Sleeve Opening Cylinder L347 (Y35 Top Mold Open Cyl)
36 Auto Mode (Auto)
37 Manual Mode (Manual)
38 System Parameters (Sys Params)
39 Position Setting (Pos Set)
40 Position Interface (Pos Interface)
41 Alarm interfaces
42 I/O Monitor (I/O Mon)

Output Page 2

petri dish packing system
No. Description
1 Input Page 1 (Input Pg) 193
2 Input Page 2 (Input Pg) 194
3 Input Page 3 (Input Pg) 195
4 Output Page 1 (Output Pg) 196
5 Output Page 2 (Output Pg) 197
6 Y74 Petri Dish Lift Direction (Y74 Mat Lift Dir)
7 Y75 Sleeve Pulling Axis Direction (Y75 Pull Mold Dir)
8 Y76 Lower Left Sleeve Pulling Cylinder (Y76 L Pull Mold Cyl)
9 Y77 Lower Left Sleeve Pushing Cylinder (Y77 L Lower Pull Mold Cyl)
10 Y100 Mark Printing Pulse (Y100 Mark Pul)
11 Y101 Packed Petri Dish Collecting Axis Pulse (Y101 Rec Pul)
12 Y102 Ppot Check Lamp
13 Y103 Alarm Buzzer
14 Y104 Mark Printing Axis Pulse (Y104 Mark Pul)
15 Y105 Packed Petri Dish Collecting Axis Pulse (Y105 Rec Pul)
16 Y106 Petri Dish Block Up Cylinder 3 (Y106 Block Up Cyl 3)
17 Y107 Petri Dish Block Up Cylinder 4 (Y107 Block Up Cyl 4)
18 Y110 Reserved (Y110 Spare)
19 Y111 Reserved (Y111 Spare)
20 Y112 Reserved (Y112 Spare)
21 Auto Mode (Auto)
22 Manual Mode (Manual)
23 System Parameters (Sys Params)
24 Position Setting (Pos Set)
25 Position Interface (Pos Interface)
26 Alarm Interface
27 I/O Monitor (I/O Mon)


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD130LDY-B
Haida hybrid Injection Molding Machine
HD130LDY-B

HD130LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1300 kN
2 Shot Weight 147 g
3 Shot Speed 200 mm/s
4 Screw Diameter 36 mm
5 Opening Stroke 380 mm
6 Space Between Tie Bars 420 x 420 mm
7 Mold Thickness (Min) 150 mm
8 Mold Thickness (Max) 450 mm
9 Pumper Motor 49 kW
10 Heating Capacity 7.5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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