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SWITEK Robotic Arms for Injection Molding Machine Installation Instruction -- Chapter 4: Operate Panel

Injection Robotic Arm

One Stop Robotic Arms for Injection Molding Machine Purchasing

SWITEK Robotic Arms for Injection Molding Machine Installation Instruction -- Chapter 4: Operate Panel
Abstract

The operate panel is the interface from where the operator to communicate with the robotic arm. It'll enable the operator to start, stop, programm, adjust the speed of each axis of the robotic arm. Here in this chapeter we'll have a brief introduction of the operate panel of the robotic arm controller (HMI).

4.1 Appearance

robot installation
  • State Switch:
    1. Stop: In this mode the robot would be in the stop position, the operator can teach a new program, set the robot running parameters, export program etc.
    2. Manual: In this mode the operator can test the programm manually.
    3. Auto: In this mode the robot will working automatically.
  • Status Lights:
    1. OPEN.E: Mold Opened
    2. S.DOOR: Safe door
    3. A.CLOSE: Enable mold closing
    4. A.EJE: Ejector enabled
    5. REC: New Cycle
  • Emergency stop

    Stop the robot and other machines immediately in emergency.

  • Fine tuning knob:

    Have a minor movement of the strokes for precise distance adjustment.

  • Action buttons

    Move the axis manually

  • Function keys
    • F1 -- Function
    • F2 -- Monitor
    • F3 -- Record
    • F4 -- Alarm
    • F5 -- Return
  • Speed down: -- Reduce the speed of the axis
  • Speed up: -- Increase the speed of the axis
  • Retur (HP): -- Back to HOME position
  • Origin (ORI): -- Back to original point
  • Stop: -- Stop the robot
  • Star: -- Start the robot

4.2 Main Frame
4.2.1 Main Page
robot installation
4.2.2 Axis Definitions
  • Z: Traverse in/out
  • X1: Main arm forward/backward
  • Y1: Main arm up/down
  • X2: Vice arm forward/backward
  • Y2: Vice arm up/down
  • C: Posture horizontal/vertical operation


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD210LDY-B
Haida hybrid Injection Molding Machine
HD210LDY-B

HD210LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 2100 kN
2 Shot Weight 326 g
3 Shot Speed 200 mm/s
4 Screw Diameter 45 mm
5 Opening Stroke 500 mm
6 Space Between Tie Bars 530 x 530 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 550 mm
9 Pumper Motor 90 kW
10 Heating Capacity 16 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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