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SWITEK IML Robot Operating Instruction -- 3. Screen Description and Operation

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 3. Screen Description and Operation

Abstract

The screen of the pendant is the interface of the IML robot from where the operator will operate and program the IML robot. In this chapter we'll introduce how to program and set the parameters of the IML robot. Below the interface of the IML robot after powering and system loading for your reference:

iml robot controller
3.1. Manual Operation

Toggle the knob in the upper left corner of the handset to MANU, and the interface is as follows:

(1)Axis operation

iml robot controller

A list of the functions of each button on the screen:

No Name Function
(1) Current profile name Click the name of the file currently in use to enter the file management page, and upload, download, read, save, overwrite, compare, and delete the file management.
(2) Alarm display If the alarm is currently in the alarm state, the icon is read, click to view the alarm details.
(3) User level The current user level is displayed, click to switch users 1/2/3/4 (Operator/technician/manager/highest level) and change the password of each user.
(4) System time Displays the current date and time. Click to modify the settings.
(5) Speed display Current manual speed/automatic speed display. Click to modify the speed.
(6) Language display The current system displays a language icon. Click to switch the screen display language.
(7) Ribbon buttons For other function entries, click to select View to modify.
(8) Running mode display The curreent operating mode display (Origin/manual/automatic) can be switched via the knob in the upper left corner of the teach pendant.
(9) Axis operation Enter the default axis operation page of the system, and you can switch to the (13) IO operation (14) axis display page.
(10) I/O operation Click to enter the IO operation interface, which can display the input ON/OFF status in real time, and the ON/OFF of each output point.
(11) Axis representation On the axis display interface, when you use the right button to operate the axis, you can observe the real-time status of the origin, limit, brake, current position, axis torque, and speed.
(12) Axis operation buttons Switch with the main and jib of (8) and (9) and click to move each axis.
(13) Perspective switching When the shaft is operated through (15), the angle of view is switched, and it is convenient to compare with the actual machine.
(14) Speed switching Click to switch the manual running speed, which is divided into five gears:0.1/1.0/low/medium/high, note that you cannot use the 0.1/1.0 scale to move the shaft without returning to the original point.
(15) Free, manual operation Free operation: The jog of each axis can be controlled individually by pressing the buttons.
Manual operation: control each axis to move to a fixed point by pressing a button.

(2) I/O operation

iml robot controller

A list of each annotation function on the screen:

No. Name Function
(1) Page switching Switching pages of the Input display.
(2) Page switching Switching pages of the Output button.
(3) Output button Press and hold the safety enable switch on the back of the teach pendant, and then click each button to switch the output ON/OFF.
(4) Input Display ON/OFF display of input signals.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD130LDY-A
Haida hybrid Injection Molding Machine
HD130LDY-A

HD130LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1300 kN
2 Shot Weight 122 g
3 Shot Speed 200 mm/s
4 Screw Diameter 32 mm
5 Opening Stroke 380 mm
6 Space Between Tie Bars 420 x 420 mm
7 Mold Thickness (Min) 150 mm
8 Mold Thickness (Max) 450 mm
9 Pumper Motor 49 kW
10 Heating Capacity 7.5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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