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Appendix 2 -- SWITEK IML Robot Maintenance Instruction

High Speed Siden Entry IML Robot SW833-S6

Appendix 2 -- SWITEK IML Robot Maintenance Instruction

Abstract

A routine maintenance of the IML robot will help to keep the SWITEK IML robot working in a good condition and maintain the precision of the labeling. Here in this page is the detailed instruction of the maintenance on a daily, weekly, monthly and quarterly base.

Daily Inspection
iml robot

1. Check that all safety door switches are functionally working properly.

iml robot

2. Check the water accumulation in the air filter and verify that the aire pressure is within the specified range.

iml robot

3. Check if the belts are in the right position or if there's any damage to the belts.

iml robot

4. Check and clean the linear guide rails to remove dust and debris.

iml robot

5. Check if there's any rusty on the surface of the linear guide and ensure a proper lubrication of the linear guides

iml robot

6. Check if the static system and the EOAT of the IML robot are working with labels picked properly.

iml robot

7. Check if there's any label dropping and the labels picked properly.

iml robot

8. Keep the IML robot clean and tidy.

Weekly Inspection
iml robot
iml robot

1. Check the working condition of all the pneumatic cylinders if there's any air leakage, loose screws or damagedfloating joints.

iml robot
iml robot

2. Check all the pneumatic fittings if there's any abnormal air blowing or leakage.

iml robot
iml robot

3. Check if there's any wearing or broken of the air pipes and cables inside the drag chain.

iml robot
iml robot

4. Check if all the sensors are working properly and well fixed.

Monthly Inspection
iml robot
iml robot

1. Keep all the linear guide rails of SX, SM, SF and MZ axis well lubricated.

iml robot

2. Lubricate all the linear shafts and guide rails .

iml robot

3. Check whether the function of the emergency stop (E-stop) button are normal.

iml robot

4. Check that the vacuum pressure gauges rturn to zero when idle (Below -60kPa While Working) .

iml robot

5. Check the function of the hydraulic buffers .

iml robot
iml robot

6. Check all the axis and pneumatic cylinders if there's any positional offset, abnormal sound or jerk motion .

Quarterly Inspection
iml robot
iml robot

1. Check the tension of the belts and if there's any damage to them.

iml robot
iml robot

2. Power off, and check all the components and wires in the cabinet are well fastened, tidy, free from damamge and freign objects.

iml robot

3. Check whether the cooling fans are working properly with clean cover.

iml robot

4. Clean the vacuum pump filter

warning: Unauthorized repairing of the IML robot are prohibited except the replacing of the sensors, the suction cups, grippers and solenoid valves etc.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD130LDY-B
Haida hybrid Injection Molding Machine
HD130LDY-B

HD130LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1300 kN
2 Shot Weight 147 g
3 Shot Speed 200 mm/s
4 Screw Diameter 36 mm
5 Opening Stroke 380 mm
6 Space Between Tie Bars 420 x 420 mm
7 Mold Thickness (Min) 150 mm
8 Mold Thickness (Max) 450 mm
9 Pumper Motor 49 kW
10 Heating Capacity 7.5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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