switek email

sales06@switek.biz

switek whatsapp

+86 186 5927 5869

Subscript to Us

.
SWITEK Robotic Arms for Injection Molding Machine Installation Instruction -- Chapter 1: Specification and Installation

Injection Robotic Arm

One Stop Robotic Arms for Injection Molding Machine Purchasing

SWITEK Robotic Arms for Injection Molding Machine Installation Instruction -- Chapter 1: Specification and Installation
Abstract

Since the first robotic arm for injection molding machine put on market in 2006, SWTITEK robotic arms for injection molding machine had been developing from the cylinder driven sprue picking robot to single axis servo robotic arm and then 3/5 axis servo robotic arm. The installation instruction here is for the SWITEK SW6/SW7 series 3/5 axis servo robotic arms with the control system HC-S3/HC-S5.

1.1 System Confirguration
  1. 8" colored LCD display with touch screen
  2. 3/5 Axis servo control board
  3. I/O Board
  4. Power Supply (2 suits)
  5. Communicating cablet
1.2 Installation Notes
  1. The wiring work must be done by a professional electrician
  2. Confirm that the robotic arm is power off when you're working
  3. Please installed on metal flame retardants and must be away from combustible materials
  4. Ground connection is needed for your safety
  5. When there's something wrong with external power supply, which may make the control system out of work, you must set a safety circuit
  6. Be familiar with the instructions before intalling, wiring, operating and maintaining of the robotic arms. Have a good knowledge of mechanical, electronic may help a lot when you use
  7. Installing the controller should have well ventilated, defending the oil and dust. If the electronic controller is installed in a close room, to prevent environment temperature goes high, a fan is necessary to make sure temperature inside the box is below 50°C.
  8. The controller mustn't be installed near to the relay, transfer etc. for these units are disturbing resources.
Notice: Improper operation of the robotic arm may lead to hazards, including personal injury or equipment accidents.
1.3 Robot Dimension
SW6 Series Telescopic Arm 3/5 Axis Servo Injrection Robot
robotic arm
Model SW6710D-20 SW6712D-20 SW6710DS-20 SW6712DS-20
X1 1025 1025 1025 1025
X2 605 605 840 840
X3 250 250 / /
X4 590 590 / /
X5 170 170 / /
Y 1000 1200 1000 1200
YM1 475 475 475 475
YM2 525 725 525 725
W 1540 1540 1540 1540
L 2460 2700 2460 2700
LMax 2780 3020 2780 3020
Z 1750 2000 1930 2000
H 1930 2050 1930 2050
Hs 620 620 620 620
Payload (kg) 8 8 8 8
IMM 150-400T 350-650T 150-400T 350-650T
SW6 Series Standard Arm 3/5 Axis Servo Injrection Robot
robotic arm
Model SW6308s-20 SW6310s-20 SW6308-20 SW6310-20
X1 980 980 980 980
X2 820 820 640 640
X3 / / 165 165
X4 / / 640 640
X5 / / 70 70
Y 800 1000 800 1000
YM1 235 235 235 235
YM2 565 765 565 765
W 1500 1500 1500 1500
L 2000 2320 2000 2320
LMax 2320 2640 2320 2640
Z 1280 1580 1280 1580
H 1675 1915 1690 1915
Hs 380 380 380 380
Payload (kg) 3 3 3 3
IMM 50-200T 150-350T 50-200T 150-350T
SW7 Series Kick-back Design 3 Axis Servo Injrection Robot
robotic arm
Model SW7112DS SW7518DS SW7725DS SW7730DS
X1 950 1770 2250 2250
X2 720 1320 1720 1720
Y 1200 1800 2500 3000
YM1 650 650 710 710
YM2 425 1150 1790 2290
W 775 2480 3000 3000
L 1434 4160 5050 5050
Z 2710 3120 4000 4000
H 1780 2650 3200 3440
Hs 360 700 900 900
Payload (kg) 3 15 50 75
IMM 150-500T 500-1300T 1000-3000T 1400-4000T


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD170LDY-B
Haida hybrid Injection Molding Machine
HD170LDY-B

HD170LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1700 kN
2 Shot Weight 147 g
3 Shot Speed 200 mm/s
4 Screw Diameter 36 mm
5 Opening Stroke 440 mm
6 Space Between Tie Bars 470 x 470 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 520 mm
9 Pumper Motor 56 kW
10 Heating Capacity 11 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


Email: sales06@switek.biz

WhatsApp

WeChat


Request for Quotation Now
Submit