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SWITEK Side Entry Petri Dish Auto-packing System Startup and Trouble Shooting -- Input Page 1

TURNKEY PETRI DISP AUTO-PACKING SOLUTIONS

Keywords:PETRI DISH PACKING SYSTEM, PETRI DISH INJECTION MOLDING SOLUTIONS

SWITEK Side Entry Petri Dish Auto-packing System Startup and Trouble Shooting -- Input Page 1

Abstract

The "Input Page" is where the operator of the side entry petri dish auto-packing system watch up the input signals of the system to judge the communication of the packing system to the injection molding machine and other facilities in system start up and maintenance.

Input Page 1

petri dish packing system
No. Description
1 Input Page (Input Pg 1) 193
2 Input Page (Input Pg 2) 194
3 Input Page (Input Pg 3) 195
4 Output Page (Output Pg 1) 196
5 Output Page (Output Pg 2) 197
6 X0 Main Front Axis Near Limit (X0 Front Near Lim) 198
7 X1 Main Front Axis Original Point (X1 Front Home)
8 X2 Main Front Axis Far Limit (X2 Front Far Lim)
9 X3 In Mold/Outside Mode Sensor (X3 Mold In/Out Ind)
10 X4 Petri Dish Picking Axis Near Limit (X4 Coll Near Lim)
11 X5 Petri Dish Picking Axis Original Point (X5 Coll Home)
12 X6 Petri Dish Picking Axis Far Limit Sensor (X6 Coll Far Lim)
13 X7 Optic Fiber Inspecting Sensor (X7 Fiber-Optic)
14 X10 Petri Dish Receiving and Flipping Axis Near Limit Sensor (X10 Rec Flip Near Lim)
15 X11 Petri Dish Receiving and Flipping Axis Original Point (X11 Rec Flip Home)
16 X12 Petri Dish Receiving and Flipping Axis Far Limit Sensor (X12 Rec Flip Far Lim)
17 X13 Main Arm Petri Dish Clamping Cylinder Original Point (X13 M Arm Clamp H)
18 X14 Main Arm Petri Dish Clamping Cylinder Arrived Position Sensor (X14 M Arm Clamp Arr)
19 X15 Petri Dish Receiving and Flipping Axis Near Limit Sensor (X15 Rec Flip Near Lim)
20 X16 Petri Dish Receiving and Flipping Axis Far Limit Sensor (X16 Rec Flip Far Lim)
21 X17 Petri Dish Receiving and Flipping Axis Original Point (X17 Rec Flip Home)
22 X20 Petri Dish Receiving Cylinder 1 Original Point (X20 Rec 1 Home)
23 X21 Petri Dish Receiving Cylinder 1 Arrived (X21 Rec 1 Arr)
24 X22 Petri Dish Receiving Cylinder 2 Original Point (X22 Rec 2 Home)
25 X23 Petri Dish Receiving Cylinder 2 Arrived (X23 Rec 2 Arr)
26 X24 Stacked Petri Dish Arrived Position Ready to be Lifted Sensor (X24 Stack Front)
27 X25 Petri Dish Stacking Finish (X25 Stack Full-Mater)
28 X26 Safety Door
29 X27 Sampling Button (X27 Spot Check)
30 X30 Combined Cylinder 1 Original Point (X30 Comb Cyl 1 H)
31 X31 Combined Cylinder 1 Arrived (X31 Comb Cyl 1 Arr.)
32 X32 Combined Cylinder 2 Original Point (X32 Comb Cyl 2 H)
33 X33 Combined Cylinder 2 Arrived (X33 Comb. Cyl 2 H)
34 X34 Top Petri Dish Receiving Cylinder Original Point (X34 Top Rec Cyl H)
35 X35 Top Petri Dish Receiving Cylinder Arrived (X35 Top Rec Cyl Arr) 227
36 Auto Mode (Auto)
37 Manual Mode (Manual)
38 System Parameters (Sys Params)
39 Position Settings (Pos Set)
40 Position Interface (Pos Interface)
41 Alarm Interface
42 I/O Monitor (I/O Mon)

Input Page 2

petri dish packing system
No. Description
1 Input Page 1 (Input Pg) 193
2 Input Page 2 (Input Pg) 194
3 Input Page 3 (Input Pg) 195
4 Output Page 1 (Output Pg) 196
5 Output Page 2 (Output Pg) 197
6 X74 Upper Left Sleeve Clamping Servo Original Point (X74 L Comb Mold H)
7 X75 Upper Left Sleeve Clamping Servo Arrived (X75 L Comb Mold Arr)
8 X76 Upper Left Sleeve Pushing Servo Original Point (X76 L Comb Push H)
9 X77 Upper Left Sleeve Pushing Servo Arrived (X77 l Comb Push Arr)
10 X100 Lower Left Sleeve Clamping Servo Original Point (X100 Comb H)
11 X101 Sleeve Up/Down Servo Arrived (X101 Mould Up and ON)
12 X102 Lower Left Sleeve Push Servo Original Point (X102 Lower-left Push OFF)
13 X103 Lower Left Sleeve Push Servo Arrived (X103 Lower-left Push OFF)
14 X104 Sleeve Opening Top Cylinder Original Point (X104 Open Top Mold H)
15 X105 Sleeve Opening Top Cylinder Arrived (X105 Open Top Mold Arr)
16 X106 Sleeve Opening Cylinder Original Point (X106 Open Mold H)
17 X107 Sleeve Opening Cylinder Arrived (X107 Open Mold Arr)
18 X110 Upper Left Sleeve Sealing Cylinder Original Point (X110 L Upper Weld H)
19 X111 Upper Left Sleeve Sealing Cylinder Arrived (X111 Upper Weld Arr)
20 X112 Upper Right Sleeve Sealing Cylinder Original Point (X112 R Upper Weld H)
21 X113 Upper Right Sleeve Sealing Cylinder Arrived (X113 R Upper Weld Arr)
22 X114 Lower Left Sleeve Sealing Cylinder Original Point (X114 L Lower Weld H)
23 X115 Lower Left Sleeve Sealing Cylinder Arrived (X115 L Lower Weld Arr)
24 X116 Lower Right Sleeve Sealing Cylinder Original Point (X116 R Lower Weld H)
25 X117 Lower Right Sleeve Sealing Cylinder Arrived (X117 R Lower Weld Arr)
26 X120 Full Auto
27 X121 Mold Open
28 X122 Mold Close
29 X123 Safety Door
30 X124 Emergency Stop (X124 Emg Stop)
31 X125 Ejector Original Point (X125 Ejecto Home)
32 X126 Ejector Arrived (X126 Ejector Pos)
33 X127 Reserved (X127 Spare)
34 X130 Petri Dish Stacking Axis Lifting Near Limit Sensor (X130 Stack Lift Near Lim)
35 X131 Petri Dish Stacking Axis Lifting Far Limit Sensor (X131 Stack Lift Far Lim) 287
36 Automatic Mode (Auto)
37 Manual Mode (Manual)
38 System Parameters (Sys Params)
39 Position Setting (Pos Set)
40 Position Interface (Pos Interface)
41 Alarm Interface
42 I/O Monitor (I/O Mon)

Input Page 3

petri dish packing system
No. Description
1 Input Page 1 (Input Pg) 193
2 Input Page 2 (Input Pg) 194
3 Input Page 3 (Input Pg) 195
4 Output Page 1 (Output Pg) 196
5 Output Page 2 (Output Pg) 197
6 X170 Upper Right Sleeve Clamping Cylinder Original Point 392
7 X171 Sampling Safe door (X171 Spot Check Door)
8 X172 Upper Right Sleeve Push Servo Original Point (X172 R Up Comb Push Mold H)
9 X173 Upper Right Sleeve Push Servo Arrived (X173 R Up Comb Push Mold P)
10 X174 Lower Right Sleeve Clamping Cylinder Original Point (X174 R Down Comb Mold H)
11 X175 Lower Right Sleeve Clamping Cylinder Arrived (X175 R Down Comb Mold P)
12 X176 Lower Right Combined Sleeve Push Servo Original Point
13 X177 Lower Right Combined Sleeve Push Servo
14 X200 Start (OFF)
15 X201 Reset (OFF) 572
16 X202 Pause (ReSet [OFF])
17 X203 Sleeve Pulling Start Point Mark Sensor (Pull Mold Sensor) 747
20 X204 Servo 1 Alarm 752
21 Auto Mode (Auto)
22 Manual Mode (Manual)
23 System Parameters (Sys Params)
24 Position Setting (Pos Set)
25 Position Interface (Pos Interface)
26 Alarm Interface
27 I/O Monitor (I/O Mon)


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD260KDY
Haida hybrid Injection Molding Machine
HD260KDY

HD260KDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 2600 kN
2 Shot Weight 326 g
3 Shot Speed 350 mm/s
4 Screw Diameter 45 mm
5 Opening Stroke 500 mm
6 Space Between Tie Bars 570 x 520 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 560 mm
9 Pumper Motor 115 kW
10 Heating Capacity 18 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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