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SWITEK IML Robot Operating Instruction -- 3.7.3 Area Setting

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 3.7.3 Area Setting

Abstract

After clicking the Zone button we're entering the axis setting page where the operator will set the working zone of the IML robot axis. Here you can find two pages, in page area setting you can set the parameters of the working zone of the IML robot axis and the area correction page for the operator to modify the parameters of the IML robot axis.

Area Setting

iml robot controller
No. Name Function
(1) Point selection Select the area extremum you want to set.
(2) Current position memory Click to memorize the current position of the axis to the (3) setting value.
(3) Set value Click to modify the setting.
(4) Position The current position of the axis is displayed.

Aera Correction

iml robot controller

The parameters set in "Area Settings" can be viewed and modified in "Area Correction".

The set area parameters should be consistent with the sensor signal, etc.,, and the manipulator will be alarmed if it descends outside the set area, or if there is a tendency to move out of the set area in the downward state of the arm.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD130LDY-B
Haida hybrid Injection Molding Machine
HD130LDY-B

HD130LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1300 kN
2 Shot Weight 147 g
3 Shot Speed 200 mm/s
4 Screw Diameter 36 mm
5 Opening Stroke 380 mm
6 Space Between Tie Bars 420 x 420 mm
7 Mold Thickness (Min) 150 mm
8 Mold Thickness (Max) 450 mm
9 Pumper Motor 49 kW
10 Heating Capacity 7.5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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