SWITEK High Speed Side Entry IML Robot SW833-S6 Installation Instruction

High Speed Siden Entry IML Robot SW833-S6

SWITEK High Speed Side Entry IML Robot SW833-S6 Installation Instruction

Abstract

SWITEK SW833-S6 is a new generation of high speed side entry IML robot designed for the production of small and medium size containers. The control system of the IML robot is designed for the safe and efficient control and operating of the robot. Here in this chapter we're introduce the interface of the control system and operating instruction.

The Definition of Axis

Introduction of the IML Robot Control Box

Descriptions:

- Stop -- Stop Mode:For robot programming and parameter setting
- Manual -- Manual mode, for single step manual testing of the robot
- Auto -- Auto mold, for autoproduction
Emergency Stop: This button must be released to re-start the robot
Starting/Stop: Starting/Stop of the IML robot
Axis Z: Enter into or retreat from the injection molding machine
- ←/→: In control of Axis Y2 and Sucker 1
- ↑/↓: In control of Axis MX1 and Sucker 3
←/→: In control of Axis MX2 and Sucker 2
Rotary
Reset/Action
Clamping (ON/OFF)
Safety Switch: It must be half-pressed for manual operating of the IML robot.

Axis Position

Home: The original point of the axis
Limit: The limit of the axis
BK: The break of the axis
Max: The Max position of the axis

Electrical Control Box

Power In

SMT and Break Resistor Power Wiring

Power Supply -- Panasonic A6 Servo Motor Driver

Power Supply -- TRC 10000 IML Robot Controller

Electrical Control -- Mother Board & IO Board

Preparing for the Robot Start

Returning to the Original Point

Manual Operating

The Corresponding Button to Axis

Hot to Start the Auto Mold for Production

The Position Setting of the Robot Axis

Standardby Position Setting

Label Picking/Product Putting Position Setting

Returning to the Original Point

Stack Position Setting

Timer Setting

Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD170LDY-A

HD170LDY-A

HD170LDY -- HaiDa Hybrid Injection Molding Machine

No.	Name	Value
1	Clamping Force	1700 kN
2	Shot Weight	114 g
3	Shot Speed	200 mm/s
4	Screw Diameter	32 mm
5	Opening Stroke	440 mm
6	Space Between Tie Bars	470 x 470 mm
7	Mold Thickness (Min)	200 mm
8	Mold Thickness (Max)	520 mm
9	Pumper Motor	56 kW
10	Heating Capacity	11 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System

(1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
(2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
(3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
(4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
(5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
(6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
(7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
(8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
(9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System

Productivity of SWITEK Side Entry Petri Dish Packing Solutions

Vacuumed Sleeve Packing

10 Sets/Bag --Injection Cycle time: 9s
20 Sets/Bag --Injection cycle: 6s
25 Sets/Bag --Injection Cycle: 5.5s

Non-vacuumed Sleeve Packing

10 Sets/Bag --Injection Cycle time: 6.5s
20 Sets/Bag --Injection cycle: 6s
25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System

Mold Layout Deisgn

Sleeve Size for Package with Vacuum Request

Sleeve Size for Package without Vacuum Request

Sleeve (With Mark) Size for Package with Vacuum Request

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.

SWITEK High Speed Side Entry IML Robot SW833-S6 Installation Instruction

High Speed Siden Entry IML Robot SW833-S6

SWITEK High Speed Side Entry IML Robot SW833-S6 Installation Instruction

Abstract

Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD170LDY-A

HD170LDY-A

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

Functional Units of SWITEK Top Entry Petri Dish Packing System

Installation Dimension of SWITEK Side Entry Petri Dish Packing System

Productivity of SWITEK Side Entry Petri Dish Packing Solutions

Mold Layout Design & Sleeve Size for the Petri Dish Packing System

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