Abstract

The "Production management" page is where for the factory owner to whatch up the production status of the IML system to optimize the production and improve the quality of the IML containers produced. Here in this chapter we'll introduce the setting of the "Production management" of the IML robot.

No.	Name	Function
(1)	Scheduled production number	Click to set the total number of items to be produced. When this is achieved, it will automatically stop and prompt.
(2)	The number of take-outs at once	Click to set the number of products to be removed per cycle.
(3)	The moment of start of producdtion	Click the start time for production.
(4)	Current production numbers	The number of units currently produced is displayed.
	Production achievement rate	The ratio of the number of completed production units to the nubmer of scheduled producdtions, that is, the production progress.
	The current number of defects	The number of defective products accumulated by the current production.
	Defective product rate	The ratio of the number of defective products to the total number of products produced.
	Number of take-outs	The number of times it was taken out cumulatively.
	Estimated end time	The expected time for the system to complete the scheduled number of productions.
(5)	Reset	Click to reset the display number at (4) to zero
(6)	24h/1 Month production curve	Click to switch the time field of the production management chart.

Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD130LDY-A

HD130LDY-A

HD130LDY -- HaiDa Hybrid Injection Molding Machine

No.	Name	Value
1	Clamping Force	1300 kN
2	Shot Weight	122 g
3	Shot Speed	200 mm/s
4	Screw Diameter	32 mm
5	Opening Stroke	380 mm
6	Space Between Tie Bars	420 x 420 mm
7	Mold Thickness (Min)	150 mm
8	Mold Thickness (Max)	450 mm
9	Pumper Motor	49 kW
10	Heating Capacity	7.5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System

(1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
(2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
(3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
(4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
(5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
(6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
(7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
(8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
(9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System

Productivity of SWITEK Side Entry Petri Dish Packing Solutions

Vacuumed Sleeve Packing

10 Sets/Bag --Injection Cycle time: 9s
20 Sets/Bag --Injection cycle: 6s
25 Sets/Bag --Injection Cycle: 5.5s

Non-vacuumed Sleeve Packing

10 Sets/Bag --Injection Cycle time: 6.5s
20 Sets/Bag --Injection cycle: 6s
25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System

Mold Layout Deisgn

Sleeve Size for Package with Vacuum Request

Sleeve Size for Package without Vacuum Request

Sleeve (With Mark) Size for Package with Vacuum Request

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.

SWITEK IML Robot Operating Instruction -- 3.7.5 Production Management

High Performance Side Entry IML Robot