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SWITEK IML Robot Operating Instruction -- 3.6.2 Position Setting

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 3.6.2 Position Setting

Abstract

With the IML control system designed "Easy to operate", we can program the robot by selecting the standard programs and have it inserted into the program step by step. Here in this chapter we're introducing the setting of the axis positions of the IML robot.

Position setting

iml robot controller
No Name Function
(1) Position selection Click to select the point you want to set.
(2) Main-arm selection Click to switch to the two axes of the main arm, and cooperate with the button (7) to move the axis.
(3) Sub-arm selection Click to switch to the two axes of the jig, and cooperate with the button (7) to move the shaft.
(4) Current position memory Click the icon to set the current position of the axis to the point (after returning to the original point).
(5) Point set point (1) select the point and set the value. Click to make a changes.
(6) Current axis position The current position of the axis is displayed.
(7) Manual speed setting Manual speed setting

Steps to set the point:

  1. Slect the point you want to set in (1).
  2. Select (2) main-arm or (3) sub-arm.
  3. Select the manual movement speed at (8). Manually operate the target axis and move it to the target point via the button (7) + safety enable button (the position can be fine-tuned by the scale file).
  4. Use the position memory button at (4) to record the point to set the value at (5).
  5. Re-select the point at (1) and set the next point.

Position corrections

iml robot controller
No Name Function
(1) Axis position Automatically click to switch to the axis position modification
(2) Axis Speed Automatically click to switch to the axis speed modification
(3) Page Flip up and down to switch points
(4) Position (Modifiable) The white point can be clicked automatically for fine-tuning.
(5) Position (not modifiable) Gray point, cannot be modified

This page is mainly used for an overview of the points set by the location, and when it is automatic, you can click on the point at (4) to fine-tune it.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD130LDY-A
Haida hybrid Injection Molding Machine
HD130LDY-A

HD130LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1300 kN
2 Shot Weight 122 g
3 Shot Speed 200 mm/s
4 Screw Diameter 32 mm
5 Opening Stroke 380 mm
6 Space Between Tie Bars 420 x 420 mm
7 Mold Thickness (Min) 150 mm
8 Mold Thickness (Max) 450 mm
9 Pumper Motor 49 kW
10 Heating Capacity 7.5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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