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SWITEK IML Robot Operating Instruction -- 3.2 Origin Reversion

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 3.2 Origin Reversion

Abstract

Every time when you re-start the IML robot, it's very important to have the axis of the robotic arm back to the origin position. Here in this chapter you'll lean how to do the "ORG" of the IML robot before automatic running.

Toggle the knob in the upper left corner of the teach pendant to ORI, and the interface jumps to the origin screen:

No	Name	Function
(1)	Axis data	Origin: The upper light is on to indicate that the origin signal is triggered; The lower value represents the amount of origin raster, that is, the ratio of the distance traveled to the next Z signal (zero point) after the origin is triggered, and the distance travelled to the 1 lap pitch value. Limit: The light is on to indicate that the positive limit signal is triggered; Brake: The light is on to indicate that the brake has been released and the shaft can be operated; Position: The upper 0.00 value indicates the current position of the axis (after returning to the origin). The lower value of 0.0 indicates the current position of the encoder (0-one revolution pulse value). Torque: The value of the torque output in real time while the current shaft is running.
(2)	START key	Click to start the automatic return to origin action.

In origin ORG mode, press the START button to start origin reset.

Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD170LDY-A

HD170LDY-A

HD170LDY -- HaiDa Hybrid Injection Molding Machine

No.	Name	Value
1	Clamping Force	1700 kN
2	Shot Weight	114 g
3	Shot Speed	200 mm/s
4	Screw Diameter	32 mm
5	Opening Stroke	440 mm
6	Space Between Tie Bars	470 x 470 mm
7	Mold Thickness (Min)	200 mm
8	Mold Thickness (Max)	520 mm
9	Pumper Motor	56 kW
10	Heating Capacity	11 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System

• (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
• (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
• (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
• (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
• (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
• (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
• (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
• (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
• (9) -- Injection Molding Machine: The injection unit of the whole syste.

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Installation Dimension of SWITEK Side Entry Petri Dish Packing System

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Productivity of SWITEK Side Entry Petri Dish Packing Solutions

Vacuumed Sleeve Packing
• 10 Sets/Bag --Injection Cycle time: 9s
• 20 Sets/Bag --Injection cycle: 6s
• 25 Sets/Bag --Injection Cycle: 5.5s

Non-vacuumed Sleeve Packing
• 10 Sets/Bag --Injection Cycle time: 6.5s
• 20 Sets/Bag --Injection cycle: 6s
• 25 Sets/Bag --Injection Cycle: 5.5s

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Mold Layout Design & Sleeve Size for the Petri Dish Packing System

Mold Layout Deisgn

Sleeve Size for Package with Vacuum Request

Sleeve Size for Package without Vacuum Request

Sleeve (With Mark) Size for Package with Vacuum Request

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.

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