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SWITEK IML Robot Operating Instruction -- 3.7.1 Pendent Setting

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

3.7 FUNCTIONS

SWITEK IML Robot Operating Instruction -- 3.7.1 Pendent Setting

Abstract

Pendent setting here is to introduce how to set the parameters of the system which include the system seting, the user permissions setting, the Network setting etc. to have the IML robot working comfortably and safely.

System Setting

iml robot controller
No. Name Function
(1) Screen Brightness Adjust the screen brightness by "+" and "-".
(2) Screen time Tap to set the holding time for the screen to light up without operation.
(3) Program selection Use a teaching program or a fixed program selection.
(4) IMM Selection The European Style, Chinese style, and Japanese style of the injection molding machine are selected, and the signal processing (clearance, mold area safety, etc.) of different styles is different.
(5) Machine name, Factory time Set the name of the machine and the date of manufacture.
(6) Registration code After using the password acceptance function, you can obtain the permission and time of use through the registration code issued by the manufacturer.
(7) Time remaining for accpetance After using the password acceptance function, the remaining time to continue using it is displayed here. When the remaining time is 0, the robot will not be able to enter the automatic operation.
(8) Save After the above settings are modified, you must click Save. Otherwise, if the power is back on, the modified items may not be maintained.

After you have modified each of the system settings, click "Save".

User settings

iml robot controller
No. Name Function
(1) Set up Click "√" to indicate that the function is enabled in the user permission.
(2) Page Scroll up or down to view the assignment of permissions.

The operation authority of each user can be assigned through the setting in above figure to facilitate the operation and management of the site. (Higher-level users can be assigned permissions to low-level users by logging in. )

Network settings

iml robot controller

As shown in the figure above, two sets of MODBUS communication IP addresses are set, please click "Save" when completed.
The two sets of IP addresses are set for the following two network ports:

iml robot controller


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD100LDY
Haida hybrid Injection Molding Machine
HD100LDY

HD100LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1000 kN
2 Shot Weight 55 g
3 Shot Speed 200 mm/s
4 Screw Diameter 26 mm
5 Opening Stroke 330 mm
6 Space Between Tie Bars 370 x 370 mm
7 Mold Thickness (Min) 140 mm
8 Mold Thickness (Max) 380 mm
9 Pumper Motor 34 kW
10 Heating Capacity 5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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