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SWITEK IML Robot Operating Instruction -- 3.5 Monitor

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 3.5 Monitor

Abstract

The "Monitor" which we're discussing here is where you'll have a clear understanding of the working stituation of the robotic arm. In monitor page you can check the signal of the robotic arm, the EOAT, the injection molding machine and the working status of the servo motor and the control system of the IML robot for a fast diagnose of the broken point of the system.

Click iml robot controller icon, the following page pops up the monitoring page:

iml robot controller
No Name Function
(1) Robot/Jig/IMM IO displays the category, click to quickly switch to the corresponding signal page.
(2) Page Click to switch to the I/O page
(3) IO display Real-time ON/OFF display of all current input and output points.
(4) Drive monitoring Real-tme display of speed, torque, load rate, and deviation of each axis servo motor.
(5) Internal monitoring Real-time display of internal I/O status.

Use (1) or (2) to switch the IO display, and the front light is on to indicate that the signal is on.

3.5.2 Drive monitoring

Real-time values

iml robot controller
No Name Function
(1) Speed (rpm/min) Real-time display of the running speed of each axis.
(2) Deviation (P) Real-time display of deviations in each axis.
(3) Torque (%) Real-time percentage display of torque for each axis. The instantangeous torque of the servo motor can reach up to 300% of the rated torque.
(4) Load factor Real-time display of the operating load factor of each axis. (100% max)
(5) Resilience resistance rate Real-time display of the load rate of respawn resistance.

Maximum

iml robot controller
No Name Function
(1) Forward Maximum Speed A record of the maximum speed of each axis as it moves in the positive direction.
(2) Negative maximum speed A record of the maximum speed of each axis moving in a negative direction.
(3) Positive maximum deviation Records the maximum deviation of each axis in the positive direction.
(4) Negative maximum deviation A record of the maximum deviation of each axis in the negative direction.
(5) Forward maximum torque A record of the maximum torque of each axis as it moves in the positive direction.
(6) Negative maximum torque A record of the maximum toruqe of each axis when it moves in the negative direction.
(7) Reset The maximum value previously recorded is cleared.

Waveform

iml robot controller
No. Name Function
(1) Axis selection Click to select the axis to display.
(2) Torque (%) The blue waveform curve shows the change in torque. The instantaneous torque of the servo motor can reach up to 300% of the rated torque.
(3) Speed(rpm/min) The red waveform curve shows the change in velocity.
(4) Start After selecting the (1) axis, click "Start" to start the waveform sampling.
(5) Stop Stop waveform sampling
(6) The waveform displays the scale. Click "+" and "-" to zoom in and out of the displayed waveform.

3.5.3 Internal Monitor

iml robot controller

"Internal monitoring" refers to the monitoring of the ON/OFF of the internal flag position of the controller, which is divided into 5 blank *2 units, a total of 10 areas, and the switching between bank and unit is completed through (1) and (2).


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD300KDY
Haida hybrid Injection Molding Machine
HD300KDY

HD300KDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 3000 kN
2 Shot Weight 402 g
3 Shot Speed 350 mm/s
4 Screw Diameter 50 mm
5 Opening Stroke 550 mm
6 Space Between Tie Bars 590 x 590 mm
7 Mold Thickness (Min) 220 mm
8 Mold Thickness (Max) 600 mm
9 Pumper Motor 147 kW
10 Heating Capacity 21 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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