switek email

sales06@switek.biz

switek whatsapp

+86 186 5927 5869

Subscript to Us

.
What's an IML Label and How is it Different from the other Label?

iml label

TURN-KEY IML SOLUTIONS

What's an IML Label and How is it Different from the other Label?

An IML label is a specially designed label made from the same manterial of the IML parts to be inserted into the mold and injected as a uniformed IML containers. By now the most widely used IML labels are IML labels for PP containers, which is the universal material for IML containers from the small size IML Yogurt cups to the large size containers like 20L paint buckets.

The Structure of the IML Labels
IML Label

3 Layers IML Labels

IML Label

4 Layers IML Labels

Above are the two basic structure of the IML labels which you can see how is it different from the other labels. Generally an IML label is laminated of 3~4 layers structure which will have a PP film or adhersive layer to laminate the label and the plastic parts to make it a uniformed parts; a printing layer where the pattern of the container is printed; and a protecting film on the top of the printing layer to protect the pattern from been damaged.

How Many Different Types of IML Lables Are There Available in the Market?

With the advancement of the IML technology, new materials and technologies are introduced into the production of the IML label. In China the IML label producers will supply a varieties of IML label products according to the design of and budget of the parts which will include:

  • Orange Peel IML Label: Which is a universal IML label for a variety of IML containers such as IML Yogurt cups, beverage cups etc.
  • Glossy IML Label: This type of IML label has a shinning looking, which would be attractive to the kids and young people.
  • Matt IML Label: This type of IML label will help to produce a premium looking of the IML containers.
  • Shinny Metallic IML Label: This type of IML label will produce a shinning metal looking, it's one of the most popular IML label among the paint producers for large size paint buckets 15L/20L/33L etc.
  • Matt Metallic IML Label: This is another type of metallic label which will produce a premium matt metallic looking.
  • Glitter IML Label: The glitter IML label can produce a shinning neon lamp looking and is one of the most popular for young girls and kids oriented products IML container production.
  • Shinny Transparent IML Label: This is the IML label which the consumer can see in details what's inside the cups, it's one of the best love IML labels for cups of new "Juice Tea" wich is a mixture of fruit slice, milk, tea and other ingrediants.
  • Matt Transparent IML Label: This is another kind of transparent label but matt to produce a premium looking of the beverage cups.

How is the IML Label Sticked to the Mold Cavities During Injection Molding Process?
IML Robot Structure

The static charger is now a standard unit in about 99% of the IML system. For example, all the SWITEK SW8 series of high performance IML robot will have a SIMCO ION static charger installed. After the label picked from the magazine of the IML system and wrapped on the mandrel with vacuum, the static charger will have the IML label static charged after approaching the mold cavity by a static voltage 1~20kv, and the IML label would be sticked to the mold cavities after the vacuum released and be prepared for IML injection molding.

In summary, the particularity of the IML label is it's a label of plastic, the IML labe can be static charged, the IML label is made from different layers and the IML label is suitable for injection molding to be melted as a uniformed parts of the containers.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD100LDY
Haida hybrid Injection Molding Machine
HD100LDY

HD100LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1000 kN
2 Shot Weight 55 g
3 Shot Speed 200 mm/s
4 Screw Diameter 26 mm
5 Opening Stroke 330 mm
6 Space Between Tie Bars 370 x 370 mm
7 Mold Thickness (Min) 140 mm
8 Mold Thickness (Max) 380 mm
9 Pumper Motor 34 kW
10 Heating Capacity 5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


Email: sales06@switek.biz

WhatsApp

WeChat


Request for Quotation Now
Submit