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SWITEK IML Robot Operating Instruction -- 3.8.3 IO History

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 3.8.3 IO History

Abstract

The "IO" is the input/output signal of which the IML robot communicating with the injection molding machine and other auxilary machinery. The "IO History" page will show the working status and any change of the IO for a fast trouble shooting of the IML robot.

All History

iml robot controller
No. Name Function
(1) Currentresum number The resume number is displayed. When an alarm occurs, the I/O change in the period before the alarm is recorded, each change is one resume.
(2) History record moments The point in time of the current resume.
(3) Single switching history Click to scroll up and down to switch resumes individually.
(4) Multiple switching histries Click up and down to switch multiple resumes.
(5) Instantaneous internal flag bit recording IO BANK resume, which records all the changes in internal markers at this time.
(6) Instantaneous axis position recording At this time of history, each axis position is recorded. (SEQ is the program number, and STEP represents the first steps in the previous program)
(7) Instantaneous program monitoring At this time of history, the procedures being performed and the number of steps recorded.

When an alarm occurs, the system will automatically record the IO switching situation in a period of time before the alarm, and each IO change will generate a resume, which contains the IO status of the IO transformation at the time point, the axis position, the program number and the number of steps executed, and the status of all internal flags, and the user can find the cause of the alarm by flipping through these resumes. (The system can record a limited number of resumes, after the alarm, if you want to keep the resume, please export the resume in time, or prevent a new alarm from occurring, and the new resume will cover the old resume).

IO Resume

iml robot controller
No. Name Function
(1) Resume1 The left and right are the IO display of adjacent resumes, and the changes in IO can be visually compared and observed.
(2) Resume2
(3) Single switching resume Click up and down to switch IO resumes individually.
(4) Multiple switching resumes Click to scroll up and down multiple toggle IO resumes.
(5) Page Click here to view all the IOs in your resume.

IO Changes

iml robot controller
No. Name Function
(1) IO change record At a specific time, the change of IO is recorded.
(2) Page Click to scroll up and down to view the I/O changes
(3) Reset Click to reset the data.
(4) Export Click Export Resume Data
(5) Presentation mode switching Click to switch presentation methods.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD210LDY-A
Haida hybrid Injection Molding Machine
HD210LDY-A

HD210LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 2100 kN
2 Shot Weight 257 g
3 Shot Speed 200 mm/s
4 Screw Diameter 40 mm
5 Opening Stroke 500 mm
6 Space Between Tie Bars 530 x 530 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 550 mm
9 Pumper Motor 90 kW
10 Heating Capacity 13 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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