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SWITEK IML Robot Operating Instruction -- 1. Introduction of the Pandant HMI

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 1. Introduction of the Pandant HMI

Abstract

The pendant of the IML robot provide an easy to operating HMI (Human Machine Interface) for the operators of the IML robot to start the system, programming or diagnose of the IML system. Here in this chapter we'll help you to have a better understanding of the IML robot control box and the function of each part of the pantant.

1.1. Handheld Instructions

Front Side:

iml robot controller

Back Side:

iml robot controller
No. Name Functions
1 Selection of operating mode Toggle origin/manual/automatic mode
2 Display of the operating status
  • POWER: Power indicator light;
  • AUTO: Automatic running status;
  • OPEN.E: The signal of the mold opening is completed;
  • A.CLOSE: The signal of Mold closure is allowed;
3 Emergency stop switch Emergency stop of Take-out robot.
To release the emergency stop, rotate the key along the clockwise direction.
4 Start/stop button Start/pause operation of automatic operation.
5 Axis action key With the safety switch, the five axes can be moved in the positive and negative directions.
6 Cylinder action key With the safety switch, the cylinder action is controlled.
7 USB Interface Communication interface for data upload and download on the teach pendant.
8 Safety switch In the process of manual operation, if this key is pressed down, the actions of all manual action key can be executed.
1.2. Controller Panel Figure

TSM-1000P:

iml robot controller
  1. Power Input Connector (DC24V)
  2. Status Display LED
  3. 3G PENDANT Port
  4. ETHERNET Port2
  5. USB Port
  6. TS-Link Port
  7. EMS Board Port
  8. Pendant Port
  9. Axis Power Input Connector (DC24V)
  10. AX1-5: Serov I/F Port; Tri-axis specification not equipped with AX4-5
1.3. EMS-IL (Emergency Stop) board and I/O description
iml robot controller

Detailed wiring description:

CN501:

PIN Label Name Note
1 X00 M-arm up signal Wiring to TIO-A
2 X07 S-arm up signal Wiring to TIO-A (short when Tri-axis)
3 X18 Placing zone Wiring to TIO-A
4 24G 24G No wiring
5 24G 24G
6 24G 24G
7 24G 24G
8 24G 24G

CN502:

PIN Label Name Note
1 RY2 Relay output (not used) not used
2 24V 24V Connect power L+
3 24G 24G
4 24G 24G Connect power L-

CN503:

PIN Label Name Note
1 MP_ON_1 Servo on Connect the I/O port on the controller (MOT)
2 EMS_1 EMS Signal output
3 EMS_SW_1 EMS Signal input
4 MP_ON_2 Contactor servo on
5 EMS_2 EMS signal output
6 EMS_SW_2 EMS Signal input

TB501:

PIN Label Name Note
1 EMS OUT1 Take-out machine EMS output 1 Connect cable line 23 (the line connected with the injection molding machine)
2 EMS OUT2 Take-out machine EMS output 2 Connect cable line 24
3 Y35 Enable MLD close Connect PIN 2 in CN302 on the PIO
4 Y35 Enable MLD close Connect PIN6 in CN302 on the PIO
5 Y35 Enable MLD close Connect cable line 10
6 Y35 Enable MLD close Connect cable line 11
7 EMSIN_1(24V) Outer EMS signal input 1 Please connect PIN7 and PIN8 when not using the external emergency stop signal.
8 EMSIN1_1 Outer EMS signal input 1
9 EMSIN1_2 Outer EMS signal input 2 Please connect PIN9 and PIN10 when not using the external emergency stop signal.
10 EMSIN1_2 Outer EMS signal input 2
11 EMSIN1_3 Outer EMS signal input 3 Please connect PIN11 and PIN12 when not using the external emergency stop signal
12 EMSIN1_3 (24G) Outer EMS signal input 3


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD170LDY-B
Haida hybrid Injection Molding Machine
HD170LDY-B

HD170LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1700 kN
2 Shot Weight 147 g
3 Shot Speed 200 mm/s
4 Screw Diameter 36 mm
5 Opening Stroke 440 mm
6 Space Between Tie Bars 470 x 470 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 520 mm
9 Pumper Motor 56 kW
10 Heating Capacity 11 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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