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SWITEK IML Robot Operating Instruction -- 3.4 Shotcut Function Keys on the Upper Side

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 3.4 Shotcut Function Keys on the Upper Side

Abstract

The screen of the pendant will show the current status of the IML robot. And the operating of the robot will also via the touch screen. Here in this chapter we'll introduce the function of the shotcut keys on the upper side of the screen and their operation.

iml robot controller
No Name Function
(1) Current profile name Click the name of the file currently in use to enter the file management page, and upload, download, read, save, overwrite, compare, and delete the file management.
(2) Alarm display If the alarm is currently in the alarm state, the icon is red, click to view the alarm details.
(3) User level The current user level is displayed, click to switch users 1/2/3/4 (Operator/technician/manager/highest level); and change the password of each user.
(4) System time Displays the current date and time. Click to modify the settings.
(5) Speed display Current manual speed/automatic speed display. Click to modify the speed.
(6) Language display The current system displays a language icon. Click to switch the screen display language.

The following describes the operation of each function in detail.

3.4.1 User Level Switching

Click iml robot controller, the user switch page appears:

iml robot controller

Select the user you want to switch, enter the password and click OK to complete the switch.
Different users have different permissions, and you can assign the operation permissions of each user in "Functions - Human Machiner Settings - User Settings".
In addition, you can select "Change Password" to change the password of the current user.

iml robot controller

3.4.2 File Switching

Click iml robot controller, the pop-up file management interface is as follows:

iml robot controller
No Name Function
(1) Read Click to select a file on the left (the selected file bar turns yellow). Click "Read" to confirm and start loading this file, and system data will be synchronized to the selected file.
(2) Save Click "Save" to set a new file number, file name, and file attributes, OK, the current system usage data will be backed up to a new file, and the new profile will be used as the current usage profile.
(3) Cover Click to select a file on the left (the selected file bar turns yellow). Click "Overwrite" to confirm that the current system data will be backed up to the selected file.
(4) Compare Click to select a file on the left (the selected file bar turns yellow). Click "Compare" to confirm, and the current usage data will be compared with the selected file, and the different items will be listed.
(5) Delete Click to select a file on the left (the selected file bar turns yellow). Click "Delete" to confirm that the selected file will be deleted.
(6) Page By scrolling up and down, you can view the backed-up files.
(7) Export to USB Download of data inside the system.
(8) Import from USB Read the backup of the system's internal data from USB.

Export to USB:

iml robot controller
No Name Function
(1) Level 1 Catalog Click to select a data in the controller (it will change to dark blue), and if the data is in folder form, the items in the folder will be listed in (2).
(2) Level 2 Catalog If the data selected in (1) is the form of a folder, then (2) displays the items in the folder, and you can click to select a single file.
(3) Export Perform an export job to USB for the files selected from the (1) and (2) lists.

Import from USB:

iml robot controller
No. Name Function
(1) Level 1 Catalog Click to select a data in the USB (select it to dark blue), if the data is in the form of a folder, the items in the folder will be listed in (2).
(2) Level 2 Catalog If the data selected in (1) is in the form of a folder, then (2) displays the items in the folder, and you can click to select a single file.
(3) Import For the files selected from (1) and (2) lists, the job of importing to the controller is executed.

3.4.3 Alarm display

Click iml robot controller icon, the pop-up alert display page is as follows:

iml robot controller

Click (1) to view the details of the alarm and how to deal with it, as shown in the following figure.

iml robot controller

3.4.4 System time setting

Click iml robot controller icon, the pop-up system time setting screen is as follows:

iml robot controller

Click to set the current time of system.

3.4.5 Speed Setting

Click iml robot controller icon, the pop-up system speed setting screen is as folows:

iml robot controller
No. Name Function
(1) Manual speed Click to switch the manual running speed, which is divided into five gears: 0.1/1.0/low/medium/high, note that you cannot use the 0.1/1.0 scale to move the shaft without returning to the original point.
The speeds represented by "Low Speed", "Medium Speed", and "High Speed" can be set seperately in "Function-Mechanical Parameters-Mechanical Parameters" for "Free Operation (Low Speed)", "Free Operation (Medium Speed)", and "Free Operation (High Speed)".
(2) Automatic speed Click the button to switch the automatic speed (10%~100% of the maximum speed).

3.4.6 Screen Language Setting

Click iml robot controller icon, the pop-up language setting screen is as follows:

iml robot controller

Click to switch between different languages


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD130LDY-A
Haida hybrid Injection Molding Machine
HD130LDY-A

HD130LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1300 kN
2 Shot Weight 122 g
3 Shot Speed 200 mm/s
4 Screw Diameter 32 mm
5 Opening Stroke 380 mm
6 Space Between Tie Bars 420 x 420 mm
7 Mold Thickness (Min) 150 mm
8 Mold Thickness (Max) 450 mm
9 Pumper Motor 49 kW
10 Heating Capacity 7.5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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