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SWITEK IML Robot Instruction -- SigmaTek -- Function Screen

High Speed Siden Entry IML Robot SW833-S6

SWITEK IML Robot Instruction -- SigmaTek -- Function Screen

Abstract

With the control system developed by the Austria automatic company SIGMATEK GmbH & Co KG, SWITEK high speed side entry IML robot is providing a more efficient and outstanding performance for your quality bulk production of the IML Yogurt Cups.

1.3 Function Screen

1.3.1 Function Screen

Click Function button into function screen, as the picture below 1.3.1;

iml robot control system
  1. Set some system function parameters;
  2. Set language, unit, date, screen saver, change Password and parameter auto save period;
  3. Main screen;
  4. Use for Program/servo parameter/IO parameter/system parameter/system even save etc;
  5. Program Editor;
  6. Program Monitor;
  7. Use for variables parameter settings, variable naming operations etc;
  8. Vacuum config;
  9. Check whether relevant feedback signals and other function signals use;
  10. Used to set the usage of each axis, Including servo axis andd pneumatic axis And set reference sequence, reference point etc;
  11. Used to set sevo running speed, each axis gain parameters and servo alarm message, clear servo alarm etc;
  12. For each axis running parameters Settings;
  13. Used to monitor the real-time speed, current value and torque of each axis;
  14. Use the input signal to control the output signal;
  15. At the automatic runtime out whether disconnect the corresponding output;
  16. Set the parameters related to production;
  17. Set including Select type of the machine, the status of Module configuration and Module check etc;

1.3.2 System Setup Screen

iml robot control system
  1. When Axis set position, direct input end position if the mode is Program Editor;
    When Axis set position, need to manually move the axis to be desired position if the mode is Program Editor;
  2. Need to manually add the delay orders after insert action if the mode is Program Editor;
  3. System will automatically add delay command after insert action if the mode is Program Editor;
  4. Machine stop after occur error when automatic. When start automatically again, the machine continue to run follow the steps to stop before;
  5. Machine stop after error when automatic. When start automatically again, the machine continue to run follow the first step form program;
  6. After reboot emergency switch, need to restart clear the emergency alarm.
    After reboot emergency switch, emergency alarm clear;
  7. Do not use EjeLabel;
    Use EjeLabel;
  8. Cycle run confirm button, Click three buttons of the Controller on the left from top to bottom successively, beginning to run automatically;
    Cycle run use confirm button, needed peripheral switch signal to trigger the cycle run after click three buttons of the controller on the left from top to bottom successively. This function is applicable to the safety confirmation before cycle run;
  9. Do not use level key (Need higher lever authority);
    Use level key (Need higher level authority);
  10. Needs to access Open/Close mould, robot automatic etc When cycle run from injection moulding machine.
    Can be cycle run do not need to obtain relevant signals from the injection molding machine.
  11. Display manufacture LOGO on main screen;
    Do not display manufacturer LOGO on main screen.
  12. Confirm delete message appears when delete program step if the mode is program editor;
  13. Direct delete program step and message do not appear when delete program step if the mode is program editor, In order to prevent the program steps accidentally deletedd, Suggest to open this function;
  14. If click light upleft first button of controller when robot ar used, Output 24V to injection molding machine, else output 0V.
  15. If click light upleft first button of controller when robot are used. Output 0V to injection molding machine, else output 24V.
  16. The part of the operation can be controlled by the injection molding machine manipulator. Limited to (Enable, startup, stop, Passwrod level change, speed change etc. );
  17. Robot can to enter after receives the mould complete;
    Robot can to enter afte corresponding grating signal was detected;
    Robot can to enter after open mold to set position (robot follow-up);
    Robot can to enter after open mold to set position and corresponding grating signal was detected; (robot follow-up);


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD260KDY
Haida hybrid Injection Molding Machine
HD260KDY

HD260KDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 2600 kN
2 Shot Weight 326 g
3 Shot Speed 350 mm/s
4 Screw Diameter 45 mm
5 Opening Stroke 500 mm
6 Space Between Tie Bars 570 x 520 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 560 mm
9 Pumper Motor 115 kW
10 Heating Capacity 18 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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