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SWITEK Side Entry Petri Dish Auto-packing System Operation Instruction -- Delay Setting

TURNKEY PETRI DISP AUTO-PACKING SOLUTIONS

Keywords:PETRI DISH PACKING SYSTEM, PETRI DISH INJECTION MOLDING SOLUTIONS

SWITEK Side Entry Petri Dish Auto-packing System Operation Instruction -- Delay Setting

Abstract

The delay setting of the SWITEK side entry Petri Dish packing system is to set the delay time of each action to ensure the safety but without sacrifice the efficiency of the petri dish packing system. Here in this chapter we'll introduce the meaning of the terms in the delay setting pages to help the operator of the packing system to keep it working efficiently and safely.

Delay Setting 1

petri dish packing system
No. Description
1 Position Setting 1 (Pos Set 1) 400
2 Position Setting 2 (Pos Set 2) 401
3 Position Setting 3 (Pos Set 3) 402
4 Delay Setting 1 (Delay Set 1) 403
5 Delay Setting 2 (Delay Set 2) 404
6 Mold Open Finished Delay (Mold Open Del) 484
7 Mold Closed Holding Delay (Mold Close Hold Del) 485
8 Ejector Arrived the Position Delay (Ej Arr Del) 486
9 The robot arm petri dish calmping finish delay (Arm Clamp Cmpl Del) 487
10 Petri Dish Transfer Clampping Delay (Trans Clamp Del) 488
11 Main Arm Petri Dish Dropping Delay (M Arm Drop Del) 489
12 Petri Dish Assembly Position Dropping Delay (Comb Mat. Drop Del) 490
13 Assembled Petri Dish Dropping Delay (Comb Mat Drop Del) 491
14 Assembly Unit Opened Delay (Stack Cmpl Mat Drop Del) 492
15 Stacked Petri Dish Dropping Finished Delay (Stack Cmpl Mat Drop Del) 493
16 Stacked Petri Dish Picking Delay (Conv Belt Del) 494
17 Petri Dish Clamping Arrived Delay (Clamp Mat Arr Del) 495
18 Petri Dish Releasing Finished Delay (Mat Rel Cmp Del) 496
19 Petri Dish Picking Position Sensor Delay (Mat Picking Delay) 589
20 Exchange Position Clamping Delay (Exchange Delay) 590
21 Lower Sleeve Clip Delay (L Mold Clamp Delay) 591
22 Upper Sleeve Clip Delay (Up Mold Clamp Delay) 592
23 Borrow Sleeve Up/Down Up Delay (Borrow Up Delay) 593
24 Up Sleeve Clip Delay (Up Mold Clamp Delay) 592
25 Borrow Sleeve Up/Donw Up Delay (Borrow Up Delay) 593
26 Upper Sleeve Welding Done Delay (Weld Arr Del) 498
27 Sleeve Cutting Cylinder Arrived Delay (Cut Mold Cyl Arr Del) 499
28 Down Sleeve Welding Done Delay (Low Weld Del) 500
29 Vacuum Delay (Vac Extra Delay) 596
30 Sleeve Suction Delay (Mold Suction Delay) 597
31 Sleeve Suction Alarm Delay (Mold Suction Alarm Delay) 598
32 Petri Dish Picking Error Time (Picker Error T) 700
33 Petri Dish Picking Ok Time (Picker OK T) 701
34 Petri Dish Dropping Delay Time (Mat Drop Del) 497
35 Finished Parts Collecting Conveyor (Conveyor) 588
36 Auto Mode (Auto)
37 Manual Mode (Manual)
38 System Parameters (Sys Params)
39 Position Setting (Pos Set)
40 Position Interface (Pos Interface)
41 Alarm Interface
42 I/O Monitor (I/O Mon)

Delay Setting 2

petri dish packing system
No. Description
1 Position Setting (Pos Set 1) 400
2 Position Setting (Pos Set 2) 401
3 Position Setting (Pos Set 3) 402
4 Delay Setting (Delay Set 1) 403
5 Delay Setting (Delay Set 2) 404
6 Petri Dish Receiving Cylinder Open Time (Jig Cyl 1 Op Delay) 696
7 Gate 1 Delay 697
8 Gate 2 Delay 698
9 Up Lifting Cylinder Arrived Delay (Upp M Cyl ON) 745
10 Up Lifting Cylinder Retreat Delay (Upp M Cyl Delay) 710
11 Mold Conveyor Belt 711
12 Stacking Blow Delay 733
13 Sampling Petri Dish Dropping Delay (Blanking Mate Time) 750
14 Auto Mode (Auto)
15 Manual Mode (Manual)
16 System Parameters (Sys Params)
17 Position Setting (Pos Set)
18 Position Interface (Pos Interface)
19 Alarm interfaces
20 I/O Monitor (I/O Mon)

REMARKS:

  1. All the parameters can be amended
  2. The amendment would be activated after we move the axis to the position and press the "Write In" button for 3s.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD170LDY-A
Haida hybrid Injection Molding Machine
HD170LDY-A

HD170LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1700 kN
2 Shot Weight 114 g
3 Shot Speed 200 mm/s
4 Screw Diameter 32 mm
5 Opening Stroke 440 mm
6 Space Between Tie Bars 470 x 470 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 520 mm
9 Pumper Motor 56 kW
10 Heating Capacity 11 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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