Abstract

The "Debugging Page" is the interface for the operator of the SWITEK side entry petri dish packing system to test the function of each functional units of the system manually in system start up or a fast trouble shooting during the maintenance of the system to keep it working stably.

Debugging Page

No.	Description
1	Position Interface 1 (Pos Interface 1) 570
2	Setup Page 661
3	Test Mode (OFF) 702
4	Main Arm Back to Original Point (Arm Home [OFF]) 662
5	Petri Dish Picking Axis Back to Original Point (Pickup Home [OFF]) 663
6	Petri Dish Flipping Axis Back to Original Point (Flip Home [OFF]) 664
7	Petri Dish Clipping EOAT Back to Original Point (Material Flip Home [OFF]) 665
8	Petri Dish Combine Unit Back to Original Point (Combo Home [OFF]) 666
9	Stacking Unit Back to Original Point (Stack HOme [OFF]) 667
10	Stacked Petri Dish Horizional Picking Arm Back to Original Point (Picker Cross Home [OFF]) 679
11	Petri Dish Picking Arm Forward/Backword Original Point (Picker F/B Home [OFF]) 680
12	Stacked Petri Dish Lifting Axis Back to Original Point (Lifter Home [OFF]) 681
13	Sleeve Pulling Cylinder Back to Original Point (Feeder Home [OFF]) 682
14	Mark Printer Back to Original Point (Labeling Home [OFF]) 683
15	Packed Petri Dish Collecting Servo Back to Original Point (Collect Mat Ori [OFF]) 753
16	Main Arm Testing (Arm Test [OFF]) 668
17	Petri Dish Flipping Testing (Flip Test [OFF]) 669
18	Petri Dish Picking and Assembling Testing (Jig Combo Test [OFF]) 670
19	Petri Dish Picking and Stacking Test (Jig Stack Test [OFF]) 671
20	Sleeve Pulling Testing (Packaging Test [OFF]) 672
21	Sleeve Pulling Unit Functional Testing (Pull Mold Test [OFF]) 673
22	Stacked Petri Dish Lifting Testing (Top Material [OFF]) 674
23	Packed Petri Dish Collecting Test (Receiving [OFF]) 675
24	Manual Ink Jerking (Manual Ink [OFF]) 676
25	Sampling (OFF) 677
26	Sleeve Change (Lable [OFF]) 712
27	Auto Mode (Auto)
28	Manual Mode (Manual)
29	System Parameters (Sys Params)
30	Position Setting (Pos Set)
31	Position Interface (Pos Inerface)
32	Alarm Interface
33	I/O Monitor (I/O Mon)

Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD260KDY

HD260KDY

HD260KDY -- HaiDa Hybrid Injection Molding Machine

No.	Name	Value
1	Clamping Force	2600 kN
2	Shot Weight	326 g
3	Shot Speed	350 mm/s
4	Screw Diameter	45 mm
5	Opening Stroke	500 mm
6	Space Between Tie Bars	570 x 520 mm
7	Mold Thickness (Min)	200 mm
8	Mold Thickness (Max)	560 mm
9	Pumper Motor	115 kW
10	Heating Capacity	18 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System

(1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
(2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
(3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
(4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
(5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
(6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
(7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
(8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
(9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System

Productivity of SWITEK Side Entry Petri Dish Packing Solutions

Vacuumed Sleeve Packing

10 Sets/Bag --Injection Cycle time: 9s
20 Sets/Bag --Injection cycle: 6s
25 Sets/Bag --Injection Cycle: 5.5s

Non-vacuumed Sleeve Packing

10 Sets/Bag --Injection Cycle time: 6.5s
20 Sets/Bag --Injection cycle: 6s
25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System

Mold Layout Deisgn

Sleeve Size for Package with Vacuum Request

Sleeve Size for Package without Vacuum Request

Sleeve (With Mark) Size for Package with Vacuum Request

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.

SWITEK Side Entry Petri Dish Auto-packing System Startup and Trouble Shooting -- Debugging Page

TURNKEY PETRI DISP AUTO-PACKING SOLUTIONS