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SWITEK Side Entry Petri Injection Automation System Operation Instruction -- Cylinder Manual Setting

TURNKEY PETRI DISP AUTO-PACKING SOLUTIONS

Keywords:PETRI DISH PACKING SYSTEM, PETRI DISH INJECTION MOLDING SOLUTIONS

SWITEK Side Entry Petri Injection Automation System Operation Instruction -- Cylinder Manual Setting

Abstract

The cylinders in the SWITEK Side Entry Petri Dish Packing System plays a key role in the parts picking, assembly, stacked petri dishes poping, sleeve opening, sealed bags delivery etc. Here in this chapter we're introducing how to set the cylinders in the petri dish system to make them working properly.

Cylinder Manual Setting 1

petri dish packing system
No. Description
1 Manual Cylinder (Man Cyl) 1
2 Manual Cylinder (Man Cyl) 2
3 Manual Servo (Servo Man) 1
4 Manual Servo (Servo Man) 2
5 Auto Mode (Auto)
6 Manual Mode (Manual)
7 System Parameters (Sys Params)
8 Position Setting (Pos Set)
9 Position Interface (Pos Interface)
10 Alarm Interface
11 I/O Monitor (I/O Mon)
12 Main Arm Clampling (M Arm Clamp) (OFF)
13 Receive Cylinder (Receiv Cyl) 1
14 Receive Cylinder (Receiv Cyl) 2
15 Combine Cylinder (Comb Cyl) 1
16 Combine Cylinder (Comb Cyl) 2
17 Ejector Cylinder (Ejector Cyl)
18 Sampling (Random) Cylinder
19 Block Cylinder (Block Cyl) 1
20 Block Cylinder (Block Cyl) 2
21 Block Cylinder (Block Cyl) 3
22 Block Cylinder (Block Cyl) 4
23 Clamping Cylinder (Pneu Cyl Clanp)
24 Back Block Cylinder (Back Cyl) 1 (OFF)
25 Back Block Cylinder (Back Cyl) 2 (OFF)
26 Back Block Cylinder (Back Cyl) 3 (OFF)
27 Back Block Cylinder (Back Cyl) 4 (OFF)
28 Main Arm Static Eliminate (Arm ESD) (OFF)
29 Stack Static Eliminate (Stack ESD) (OFF)

Cylinder Manual Setting 2

petri dish packing system
No. Description
1 Manual Cylinder 1 (Man Cyl1)
2 Manual Cylinder 2 (Man Cyl2)
3 Manual Cylinder 3 (Man Cyl3)
4 Euromap Page (EU Page)
5 Manual Servo (Servo Man 1)
6 Auto Mode (Auto)
7 Manual Mode (Manual)
8 System Parameters (Sys Params)
9 Position Setting (Pos Set)
10 Position Interface (Pos Interface)
11 Alarm Interface
12 I/O Monitor (I/O Mon)
13 Left Sleeve Clamping Cylinder (Left Clamp) (OFF) 126
14 Upper Left Sleeve Clamping Cylinder (UL_Clamping_Cyl) 625
15 Upper Left Sleeve Pull Cylinder (UL_Ejector_Cyl) 626
16 Lower Left Sleeve Clamping Cylinder (L Left Clamp) (OFF) 128
17 Lower Left Sleeve Pull Cylinder (L Left Push Mold) 129 (OFF)
18 Top Sleeve Lifting Cylinder (Top Mold Lift) 132
19 Top Sleeve Opening Cylinder (Top Mold Open) (OFF) 133
20 Upper Left Sleeve Sealing Cylinder (Upper L Weld) (OFF) 134
21 Upper Right Sleave Sealing Cylinder (Upper R Weld) (OFF) 135
22 Lower Left Sleeve Sealing Cylinder (Lower L Weld) (OFF) 136
23 Lower Right Sleeve Sealing Cylinder (Lower R Weld) (OFF) 137
24 Sleeve Clamping Cylinder (Mat Coll Clamp) (OFF) 138
25 Sleeve Cutting Cylinder (Cutting Mold) (OFF) 139
26 Sleeve Suck Vacuum (Suck Mold Vac) (OFF) 140

Cylinder Manual Setting 3

petri dish packing system
No. Description
1 Manual Cylinder (Man Cyl 1)
2 Manual Cylinder (Man Cyl 2)
3 Manual Cylinder (Man Cyl 3)
4 Manual Servo (Servo Man 1)
5 Manual Servo (Servo Man 2)
6 Auto Mode (Auto)
7 Manual Mode
8 System Parameters (Sys Paramas)
9 Position Setting (Pos Set)
10 Position Interface (Pos Interface)
11 Alarm Interface
12 I/O Monitor (I/O Mon)
13 Vacuum Cylinder (Vac Cyl) (OFF) 647
14 Material Suck (OFF) 648
15 Sleeve Clamping Up/Down Cylinder (Borrow V Cyl) (OFF) 649
16 Sleeve Clamping Horizontal Cylinder (Borrow H Cyl) (OFF) 650
17 Lower Left Sleeve Clamping Cylinder (LL Clamp Cyl) 703
18 Upper Right Sleeve Push Cylinder (UR Ejector Cyl) (OFF) 652
19 Sleeve Press Cylinder (Press Cyl) (OFF) 653
20 Parts Delivery Servo Motor (FPC Motor) (OFF) 654
21 Sleeve Feeding Motor (Mold Feed Mtr) 655 (OFF)
22 Printer Switch (Code Switch) 656 (OFF)
23 Heat Switch 657 (OFF)


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD130LDY-A
Haida hybrid Injection Molding Machine
HD130LDY-A

HD130LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1300 kN
2 Shot Weight 122 g
3 Shot Speed 200 mm/s
4 Screw Diameter 32 mm
5 Opening Stroke 380 mm
6 Space Between Tie Bars 420 x 420 mm
7 Mold Thickness (Min) 150 mm
8 Mold Thickness (Max) 450 mm
9 Pumper Motor 49 kW
10 Heating Capacity 7.5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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