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SWITEK IML Robot Instruction -- SigmaTek -- Base Setting

High Speed Siden Entry IML Robot SW833-S6

SWITEK IML Robot Instruction -- SigmaTek -- Base Setting

Abstract

With the control system developed by the Austria automatic company SIGMATEK GmbH & Co KG, SWITEK high speed side entry IML robot is providing a more efficient and outstanding performance for your quality bulk production of the IML Yogurt Cups.

1.3 Function Screen

1.3.12 Base Setting

Click Base Setting button into Base Setting screen, as the picture below 1.3.12;

iml robot control system
  1. Language settings: If click menu button then can choose a different interface language, currently. System is contains four languages; Deutsch, Turkish, English and Chinese. Also can expansion of language infinitely, according to the needs of users.
  2. The machine unit at runtime, divided into two kinds of mm and inch;
  3. Set Date/Time;
  4. Set the screen saver time. Time is 0 closed screen saver;
  5. Modify the level 1 to 2 password; level 3 password is for the administrator password (Need to be careful when change). Can not be changed; level 4 password is for the manufacturers (By the manufacturers hold)
    iml robot control system

    First choose the password that need to modify. Selected and input the password of modified to the password change. Second input confirm password again in the confirmation field. Finally click ok button to compete the password change.

  6. Parameters are automatically saved period; When the system switch from automatic to manual and fully automatic running time reaching the set time. Parameters including teaching, servo, system and I/O will be automatically saved once; Attention: Only if it was failure when the switch from automatic to manual. Continuous automatic runtime then parameters will not be saved;

1.3.13 Product Setup

Click Product Setup button into quantity screen, as the picture below 1.3.13:

iml robot control system
  1. Total quantity: Machines every action a mold. Numerical automatic plus one. After reset, counting from 0 again;
  2. Good Part: Machines every action a mold. If there is no Reject Part signal input. Numerical automatic plus one. After reset, counting from 0 again;
  3. Reject Part: Machines every action a mold. If there is Reject Part signal input. Numerical automatic plus one. After reset, counting from 0 again;
  4. Total Cycle Time with Machine: Machines every action a mold need cycle time.
  5. Robot Idle Time: After the completion of the robot to take out the products. Waiting for injection mould signal of standby time.
  6. Plan finished: The current production of the setting percentage.
  7. Quantity Setup: Need to set the number of Quantity. When you run the number of module to achieve set value. Stop and alarm prompt.
  8. Reject Alarm Interval: Reached set value when the number of occurrences of Reject signal. Stop and alarm prompt.
  9. Cycle Monitor: If cycle time more than monitoring time. Stop and alarm prompt.
  10. Last 3 cycle total time record: The average shape cycle is average time for the first three period. Predict work completion time is according to the average shape cycle. Automatically calculate how long it will take to get the job done. Robot idle rate is the ratio of idle time and total cycle time;


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD300KDY
Haida hybrid Injection Molding Machine
HD300KDY

HD300KDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 3000 kN
2 Shot Weight 402 g
3 Shot Speed 350 mm/s
4 Screw Diameter 50 mm
5 Opening Stroke 550 mm
6 Space Between Tie Bars 590 x 590 mm
7 Mold Thickness (Min) 220 mm
8 Mold Thickness (Max) 600 mm
9 Pumper Motor 147 kW
10 Heating Capacity 21 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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