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Subscript to Us

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SWITEK Engineer is Preparing the Testing of the Ball Valve Production System

SWITEK engineer is preparing for the final testing of the ball valve auto-production with the double arms robotic before delivery. The system will have the core/O Ring in mold insertiong, ball valve picking, gate sprue cutting and valve turning done automatically to help the ball valve producer reduce the man hours and increase the productivity of the system.

What's the meaning of investing an automation system in ball valve production? As a complex system which will need to have the core of the ball valve and the O ring inserted, the cost of the automation system would be a big amount to most of the producer of the ball valve. But why is the investment so IMPORTANT? The man hours.

I still remember my first time visiting of the pipe fittings producing factory in September, 2017 with our service engineer about two weeks after my joint of SWITEK. I suffered an immediate heat stroke as soon as I entered the workshop, the temperature around the injection molding machine would be more than 38°C, I can see some middle aged man and women working beside the injection molding machine to insert the brass and cut the gate runner manually, but no yong staffs available.

The core of "Made in China 2025" policy is "Smart Production" which will have most of the repeat works done by machine instead of human staffs to reduce the tension of labour hunting, which is how it's so difficult to "Made in USA", the labour cost is too high to have the groceries "Made in USA", but with an automation system and have the labour intensive works done by the machine, maybe it'll make the sologan of "Made in USA" come true.

To "make the lazybones lazier", an injection plant with automation system will help to attract the young people to work in the plant and it seems "cool" and "amazing" that the automation system will have everything done automatically while the worker will only need to press some buttons. Which would be the future of the "Manufacturing Economy" in any country.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD130LDY-A
Haida hybrid Injection Molding Machine
HD130LDY-A

HD130LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1300 kN
2 Shot Weight 122 g
3 Shot Speed 200 mm/s
4 Screw Diameter 32 mm
5 Opening Stroke 380 mm
6 Space Between Tie Bars 420 x 420 mm
7 Mold Thickness (Min) 150 mm
8 Mold Thickness (Max) 450 mm
9 Pumper Motor 49 kW
10 Heating Capacity 7.5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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