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What to be Taken Into Consideration for Implementing an Injection Molding Automation System?

SWITEK SW8 SERIES HIGH SPEED IML ROBOT

What to be Taken Into Consideration for Implementing an Injection Molding Automation System?

Anyway the implementing of an injection molding automation system would be a big investment and there would be many things the be taken into consideration so you'll have an early cost recovery. We're here some proposal for you of which an injection molding automation system to be prepared and implemented.

  • Production Volume

    When talking about automation, many peoply will ask "Hey, I want to buy a robotic arm for my injection molding machine for the parts picking, brass inserting and flash polishing and I have many molding for the same injection molding machine, so the robotic arm must be suitable for the different size and type of parts picking and plishing." My dear friend, the real "Robotic arm" is not like what you see in a science fiction film which is so smart and can do anything. In reality the robotic arm is rather "stupid" and can do what it be programmed to do step by step. It's part of the injection molding automation system but not means a robotic arm is an automation system. The poor reality is, a complex injection molding automation system with the function of parts inserting, flash polishing, packing etc. is suitable for the single parts big volumn production. If there're many different parts to be produced by the same injection molding machine, the best solution is to have a robotic arm picks the parts only and have the rest done manually.

  • Parts Complexity
    • Simple parts such as IML Yogurt cups: For the simple structure parts such as an IML Yogurt cup production, the injection molding system can be designed for the fast production of the IML Yogurt cups with vision control and auto-packaging to guarantee that the Yogurt cups supplied are defect free and will meet the food grade hygiene standard.
    • Complex structure parts like electronic components:For the injection molding of a complex structure plastic parts say automotive parts or electronic compents of which will have in mold insertion or assembly, the automation system would be designed for the precise inserting or assembly of the parts to ensure the parts quality and reduce the error of human workers.
  • Existing Infrastructure

    If not a new factory, all the injection molding automation solutions will have to take the existing infrastructure into consideration. Which will include the details of the injection molding machine, the mold, the robotic arms, the supply of the water, electricity, the compressed air, and the layout of the workshop, the height of the ceiling etc. A custom made injection automation solution with the existing infrastrucdture eill help to reduce the cost of injection molding machinery purhcasing and have a faster system start up.

  • Maintenance and Support

    The injection molding automation solution will help to reduce the man hour but higher requirements would been put forward to their team of engineering because of the much more complex mechanical and control system of the injection automation system. The long term technical support from the automation system integrator would be very important to maintain the smooth running of the automation system.

Focus on injection moldign automation solutions integrating since 2009, GuangDong SWITEK Technology will provide you with a turn-key injection automation solution from the project evaluation, system design, machinery purhcasing, system start up, operating training and life time technical support to provide you with a ready to work system of injection molding.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD170LDY-B
Haida hybrid Injection Molding Machine
HD170LDY-B

HD170LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 1700 kN
2 Shot Weight 147 g
3 Shot Speed 200 mm/s
4 Screw Diameter 36 mm
5 Opening Stroke 440 mm
6 Space Between Tie Bars 470 x 470 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 520 mm
9 Pumper Motor 56 kW
10 Heating Capacity 11 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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