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SWITEK IML Robot Instruction -- SigmaTek -- Appendix 1 Stacking

High Speed Siden Entry IML Robot SW833-S6

SWITEK IML Robot Instruction -- SigmaTek -- Appendix 1 Stacking

Abstract

With the control system developed by the Austria automatic company SIGMATEK GmbH & Co KG, SWITEK high speed side entry IML robot is providing a more efficient and outstanding performance for your quality bulk production of the IML Yogurt Cups.

Appendix 1 Stacking

Attention: Parameters of stacking need set in the teaching module.

The program sustains 2 groups of different setting Move stacking program, so user can make programs freely by selecting and kind of groups in the teaching module.

iml robot control system

For example:
The first position of production: X/0.00mm, Y/0.00mm, Z/300.00mm
Order: X/No.3, Y/No.2, Z/No.1;
Direction: X/Pos., Y/Pos., Z/Neg.;
Quantity of stacks: X/1, Y/3, Z/3;
Size: X/0.00, Y/5.00, Z/10.00.
Stack running
The first production lays at this point (X, Y, Z)=(0.00, 0.00, 300) : (Y stacks the first one, Z stacks the first one)
The second production lays at this point (X, Y, Z)=(0.00, 0.00, 290) : (Y stacks the first one, Z stacks the second one)
The third production lays at this point (X, Y, Z)=(0.00, 0.00, 280) : (Y stacks the first one, Z stacks the third one)
The forth production lays at this point (X, Y, Z)=(0.00, 5.00, 300) : (Y stacks the second one, Z stacks the first one)


The fifth production lays at this point (X, Y, Z)=(0.00, 5.00, 290) : (Y stacks the second one, Z stacks the second one)
The sixth production lays at this point (X, Y, Z)=(0.00, 5.00, 280) : (Y stacks the second one, Z stacks the third one)
The seventh production lays at this point (X, Y, Z)=(0.00, 10.00, 300) : (Y stacks the third one, Z stacks the first one)
The eighth production lays at this point (X, Y, Z)=(0.00, 10.00, 290) : (Y stacks the third one, Z stacks the third one)
Move    stacking    end


Notice: When the size of axis production is set to 0, the axis does not take part in the motion of Move stacking.


Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD210LDY-B
Haida hybrid Injection Molding Machine
HD210LDY-B

HD210LDY -- HaiDa Hybrid Injection Molding Machine

No. Name Value
1 Clamping Force 2100 kN
2 Shot Weight 326 g
3 Shot Speed 200 mm/s
4 Screw Diameter 45 mm
5 Opening Stroke 500 mm
6 Space Between Tie Bars 530 x 530 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 550 mm
9 Pumper Motor 90 kW
10 Heating Capacity 16 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution
petri dish packing solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System
petri dish packing solution
  • (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
  • (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
  • (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
  • (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
  • (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
  • (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
  • (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
  • (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
  • (9) -- Injection Molding Machine: The injection unit of the whole syste.

Installation Dimension of SWITEK Side Entry Petri Dish Packing System
petri dish packing solution

Productivity of SWITEK Side Entry Petri Dish Packing Solutions
    Vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 9s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s
    Non-vacuumed Sleeve Packing
  • 10 Sets/Bag --Injection Cycle time: 6.5s
  • 20 Sets/Bag --Injection cycle: 6s
  • 25 Sets/Bag --Injection Cycle: 5.5s

Mold Layout Design & Sleeve Size for the Petri Dish Packing System
petri dish packing solution

Mold Layout Deisgn

petri dish packing solution

Sleeve Size for Package with Vacuum Request

petri dish packing solution

Sleeve Size for Package without Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package with Vacuum Request

petri dish packing solution

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.


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