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SWITEK IML Robot Operating Instruction -- 3.7.4 Maintenance

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 3.7.4 Maintenance

A routine maintenance of the IML robot will keep it working healthy and efficiently. Here in this chapter well introduce how to confirm the maintaining works done in the control box to keep the IML robot in the best working conditions.

Abstract

Check List

No.	Name	Function
(1)	Finish	When you have completed the maintenance item, click "Finish".
(2)	Save	After clicking "Finish" for multiple items, click "Save" to confirm.

Oiling

After the refueling distance set in the mechanical parameters is reached, the system will prompt the user to do maintenance, and after the maintenance of each shaft, click "Refueling Completed" on the right side, and then click "Save", so as to update the last refueling day.

Hybrid Injection Molding Machine for Laboratory Consumable Petri Dish Injection Molding -- HD100LDY

HD100LDY

HD100LDY -- HaiDa Hybrid Injection Molding Machine

No.	Name	Value
1	Clamping Force	1000 kN
2	Shot Weight	55 g
3	Shot Speed	200 mm/s
4	Screw Diameter	26 mm
5	Opening Stroke	330 mm
6	Space Between Tie Bars	370 x 370 mm
7	Mold Thickness (Min)	140 mm
8	Mold Thickness (Max)	380 mm
9	Pumper Motor	34 kW
10	Heating Capacity	5 kW

Injection Automation Application -- Side Entry Petri Dishs Injection Molding Automation Solution

SIDE ENTRY PETRI DISH PACKING SOLUTION

Introduction of SWITEK Side Entry Petri Dish Packing System

The SWITEK side entry petri dish packing system is a custom made automation system for the stable production of laboratory consumable plastic petri dish with the picking robot, the petri dish assembly, stacking, packing unit etc. integrated as auniformed system for the efficient and stable production of the petri dish. The system can be custome made for a petri dish mold layout design of 2+2, 4+4, 6+6, 8+8 etc.

Functional Units of SWITEK Top Entry Petri Dish Packing System

• (1) -- Side Entry Robotic Arm: The picking arm of the packing system in handling the picking of the petri dish from the injection molding machine and place them on the assembly unit.
• (2) -- Injection Mold: The core injection unit to shape the petri dish, it can be 2+2, 4+4, 6+6, 8+8 configuragion of the petri covers and bottoms.
• (3) -- Petri Dish Assembly Unit: Have the cover and bottom of the petri dish assembled and drop it on the conveyor.
• (4) -- Sorting Conveyor: Lined the assembled petri dish sets for stacking before packing.
• (5) -- Stacking Station: Have the well assembled petri dishes stacked up as requested (5/10/15/20/25 sets etc.).
• (6) -- Petri Dish Packing Unit: Have the well stacked petri dish packed and sealed with optional function of vacuume the bag.
• (7) -- Petri Dish Transfer Robot: Catch the well sealed petri dish bag and drop it to the conveyor.
• (8) -- Petri Dish Dropping Conveyor: Deliver the well packed petri dish.
• (9) -- Injection Molding Machine: The injection unit of the whole syste.

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Installation Dimension of SWITEK Side Entry Petri Dish Packing System

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Productivity of SWITEK Side Entry Petri Dish Packing Solutions

Vacuumed Sleeve Packing
• 10 Sets/Bag --Injection Cycle time: 9s
• 20 Sets/Bag --Injection cycle: 6s
• 25 Sets/Bag --Injection Cycle: 5.5s

Non-vacuumed Sleeve Packing
• 10 Sets/Bag --Injection Cycle time: 6.5s
• 20 Sets/Bag --Injection cycle: 6s
• 25 Sets/Bag --Injection Cycle: 5.5s

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Mold Layout Design & Sleeve Size for the Petri Dish Packing System

Mold Layout Deisgn

Sleeve Size for Package with Vacuum Request

Sleeve Size for Package without Vacuum Request

Sleeve (With Mark) Size for Package with Vacuum Request

Sleeve (With Mark) Size for Package without Vacuum Request

I think you'll have an overall understanding about the SWITEK top/side entry petri dish packing system. If you still have any other question about it or need any help in your petri dish production project, please feel free to contact SWITEK laboratory consumable plastic parts injection molding solutions team for more information.

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