ZHAFIR High Speed All Electric Injection Molding Machine ZE1500F

ZHAFIA ZE1500F/430

All Electric Injection Molding Machine

TECHNICAL DATA ZE1500F

		A	B	C(op)³	A	B	C(op)³
Clamping Force	kN	1500
Mold Opening Stroke	mm	420
Mold Height Min	mm	180
Mold Height Max	mm	520
Max Daylight	mm	940
Dist. Between Tie Bars (H x V)	mm	520 x 520
Min Mold Dimension	mm	335 x 335
Ejector Stroke	mm	120
Ejector Force	kN	33
Size of Mold Platen (H x V)	mm	770 x 770
Screw Diameter	mm	36	40	45	40	45	50
Screw L/D Ratio	L/D	25	25	25	25	25	25
Injection Volume (Theoretical)	cm³	173	213	270	252	319	394
Screw Speed	rpm	400			350
Plasticizing Rate (HDPE) ¹	g/s	43	54	68.6	47.3	60	74.4
Nozzle Contact Force	kN	63.7			63.7
Heating Power	kW	18.1	19.9	21.7	20.7	24.9	26.3
INJECTION UNIT		430			640
Injection Speed	mm/s	200			160
Injection Rate²	cm³/s	204	251	318	201	254	314
Injection Pressure	MPa	247	200	158	253	200	162
Injection Pressure	kgf/cm²	2520	2040	1610	2580	2040	1652
INJECTION UNIT		430h			640h
Injection Speed	mm/s	350			350
Injection Rate²	cm³/s	356	439	556	439	556	687
Injection Pressure	MPa	247	200	158	253	200	162
Injection Pressure	kgf/cm²	2520	2040	1610	2580	2040	1652
Connection Power	kW/A	430h:37/63			640h:46/77
Connection Power	kW/A	430:31/53			640:33/56
Pressure	MPa	17.5			17.5
Flow	l/min	45			45
Oil Tank	l	93			93
Hopper Capacity	l	25			25
Machine Dimension (L x W x H)	m	6.1 x 1.5 x 2.2			6.3 x 1.5 x 2.2
Machine Weight	t	7.7			7.8

NOTE:

¹ Plasticizing capacity (HDP): with standard packagint screw configuration, tested according to EUROMAP 19.

² Theoretical value at max. injection speed.

³ Op means optional plasticizing assembly

*1MPa = 10.2kgf/cm^{2, 1kN=0.102tf}

MACHINE DIMENSIONS

PLATEN DIMENSIONS

ze1500F all electric injection molding machine

OTHER DIMENSIONS

Injection Unit	A	B	C	D	E	F	G	H	I	J	K	L	M	N
430/430h	5785/5902/6022	1093/1210/1330	400	224	1815	4*M8 L15	85	2038	135	φ50	70	99	φ4	SR10
640/640h	5943/6108/6220	1211/1376/1488	400	214	1815	4*M8 L15	85	2038	125	φ50	70	138	φ4	SR10

Features of the ZHAFIR ZE Series All Electric Injection Molding Machine

GENERAL EQUIPMENT

Basic safety device according to GB/22530-2010
ZHAFIR colors: RAL9010, RAL5003
Power supply: 380VAC, 3PH + N + PE
Sigmatek controller, 15.1 inch touch screen
Injection, dosing and platen movement driven independently by servo motor, optical encoder position detection.
LUBE centrel lubrication system
Integrated servo hydraulic pack for injection and carriage movement

INJECTION UNIT

High plastic screw set
Open nozzle
Barrel heating temperature PID control, SSR
Extended nozzle, temperature PID control independently
Feeding zone temperature closed-loop control
Injection speed 6 steps
Speed responding mode adjustable
Holding pressure 4 steps
Pressure responding mode adjustable
V/P switch over methods by position/time/pressure combinations
Dosing rotation speed 3 steps
Back pressure 3 steps
HPM over-filling protection function
Screw retraction before and/or after dosing
Auto purge
Nozzle sealing force programmable control

FUNCTIONS & CONTROLS

Multi-language available (Chinese, German, English, Japanese etc. )
Metric/Imperial unit selectable
Dosing parallel to mold opening
Injection compression
Production assistant device function
Maintenance alert
5000 cycles process data rceording
Amendment report
Alarm record
Quality control function
Mold profile data memory (up to 200 sets)
3 USB interface
USB printer interface
Injection speed & pressure curve
1 free programmable I/O
Mold ejector protection interface
EUROMAP 12 interface for handling device
Auxiliary socket 3PH/380V 32A x 1, 16A x 2
3 Color alarm lamp (Red/Yellow/Green)

CLAMPING UNIT

5-point twin toggle mechanism
Center pressing platen
Clamping force closed-loop control
Automatic mold-height adjustment
Platen moving speed 6 steps
Full stroke mold protection
Clamping force pre-release
Ejector speed 3 steps
Ejector pressure 3 steps
Multi ejection function
Mold cooling water circuit 1 set

OTHERS

Tool kit & spare parts package
Leveling pads
Documents with machine
Operating manual

RECOMMENDED APPLICATION

ZHAFIR ZE1500/1500F has two optional injection unit, the injection unit 430h/640h is for the application of high speed injection of medical parts or thin-wall containers. The video is a demonstration of high speed IML solution of 4 cavities lids at the cycle time of 2.3s which you can choose ZHAFIR ZE1500F all electric injection molding machine as the injection molding unit.

All Electric Injection Molding Machine for Petri Dish Recommendation -- ZE3000F/1100HC

ZE3000F/1100HC

ZE3000F/1100-- Zhafir All Electric Haitian High Speed Injection Molding Machine and IML Application

No.	Name	Value
1	Clamping Force	3000 kN
2	Shot Weight	0 g
3	Shot Speed	350 mm/s
4	Screw Diameter	60 mm
5	Opening Stroke	600 mm
6	Space Between Tie Bars	670 x 670 mm
7	Mold Thickness (Min)	250 mm
8	Mold Thickness (Max)	650 mm
9	Pumper Motor	187 kW
10	Heating Capacity	0 kW

SWITEK BLOOD TUBES PACKING SOLUTIONS

About SWITEK Laboratory Consumable Testing Tubes Collecting Solutions

SWITEK laboratory consumable testing tubes collecting solutions is an integrated automation system of the laboratory consumable testing tubes injection molding which include the testing tubes picking robot, testing tubes sorting, collecting and have them loaded in plastic bags for vacuum and packing.

Parameters of SWITEK Testing Tubes Collecting System

Injection Molding Machine: 2500~4000kN High Speed Injection Molding Machine
Mold Layout Design: 32/48/64 Cavities
Injection Cycle Time: 8s
In Mold Time: 2s ±15%
Installation Dimension: 3000mm (L) x 2000mm (W) x 2200mm (H)

SWITEK Laboratory Consumable Testing Tubes Collecting System Functional Units

The detailed functional units of the testing tubes collecting sysstem:

(1) Box Loading Robot: Pick the sorted testing tubes and load them in the box.
(2) Testing Tubes Receiving Arm: Receive the testing tubes from the picking arm (6).
(3) & (5) Box Sliding Conveyor: Have the tubes collecting box moved to the right position to be loaded.
(6) Testing Tubes Picking Arm: To pick the testing tubes from the injection molding machine.
(7) Testing Tubes Collecting Station: The testing tubes receiving robot will drop the testing tubes here to be slided down to be sorted for box loading.
(8) Testing Tubes Sliding Tubes: To protect the testing tubes from scratching in dropping.
(9) Sensors: The sensors to check the availability of the testing tubes.
(10) Conveyor: Conveyor of the sorted testing tubes to be picked by the box loading robot.

To reduce the risk and cost of system purchasing, the best way is to have a turn-key solution of the laboratory consumable testing tubes which we'll ensure that the mold design is friendly to the automation system and maximize the productivity of the system. With a turn-key solutions, SWITEK will have the mold tested with the automation system to ensure that the system delivered is ready to work.