Injection Molding Machine for Car Bumper Production -- LK FORZA - III Two-Platen Energy Saving Servo Injection Molding Machine

Picking Robot for LK FORZA-III FA3000

FA3000/33700 -- LK FORZA-III Two-Platen Injection Molding Machine

Why is LK FORZA-III Two-Platen Injection Molding Machine FA3000/33700 an Ideal Machine for Bumper Production?

The FORZA-III FA3000/33700 is a two-platen energy-saving servo injection moldign machine with clamping force of 30,000kN produced by LK machinery for the productionn of large size plastic parts. In car bumper production it has the advantages of:

Space between tie-bars 2000 x 1800mm for larger size injection mould --
Non-contact tie bars with the moving platent to provide excellent mold protection --
Improved, light-weight materials and automated systems are reducing costs and streamlining process --
Customization features to utilize precision technology to create quality pieces to exact specifications --

And the 3200mm mold opening stroke of the injection molding machine provide more space for the robotic arms to finish the complex picking process of a car bumper.

The Dimension of LK FORZA-III FA3000/33700 Two-platen Injection Molding Machine

Unit: mm

A	B	C	D	E	F	G	H	I	J	K	L	M	N
4467	2271	2196	2019	2019	4100	3200	1597	2232	2280	2640	3808	2311	3500

The Dimension of the Mold Platen

Why to have a A/C Servo Robotic Arm to do the Car Bumper Picking?

The car bumper is a large size arc shape plastic parts with complex structure, which make the picking EOAT of the car bumper a complex system. Below a standard design of the car bumper EOAT design to show the complexity of the system.

The EOAT above shows that the picking of a car bumper is a co-working of a couple of suction cups and clippers. As the length of the EOAT for bumper picking would be more than 1meters, it'll request that EOAT is able the change the angle while have the car bumper moved out of the mold area. In this case a robotic arm with A/C servo posture will solve the problem of pkicking angle adjusting perfectly.

The SWITEK SW7730DS is a heavy duty 3 axis servo robotic arm with payload up to 75kg designed for injection molding machine from 1000~4000T. Equipped with A/C servo posture, it would be a perfect picking robotic arm for LK FORZA-III FA3000/33700 in production of car bumpers.

How is a Car Bumper Picked by a Robotic Arm with Servo Axis C from the Injection Molding Machine?

The picking robotic arms of the car bumper is SWITEK SW7730DS with servo C, which is an economic solution of a smaller car bumper injection molding. The optional servo axis A is for the car bumper injection molding system with limited space between the tie bars would be a perfect solutions of the car bumper picking.

All Electric Injection Molding Machine for Petri Dish Recommendation -- ZE3800F/1400HA

Zhafir AllElectric Injection Molding Machine

ZE3800F/1400HA

ZE3800F/1400-- Zhafir All Electric Haitian High Speed Injection Molding Machine and IML Application

No.	Name	Value
1	Clamping Force	3800 kN
2	Shot Weight	0 g
3	Shot Speed	350 mm/s
4	Screw Diameter	55 mm
5	Opening Stroke	700 mm
6	Space Between Tie Bars	770 x 770 mm
7	Mold Thickness (Min)	300 mm
8	Mold Thickness (Max)	710 mm
9	Pumper Motor	207 kW
10	Heating Capacity	0 kW

SWITEK BLOOD TUBES PACKING SOLUTIONS

About SWITEK Laboratory Consumable Testing Tubes Collecting Solutions

SWITEK laboratory consumable testing tubes collecting solutions is an integrated automation system of the laboratory consumable testing tubes injection molding which include the testing tubes picking robot, testing tubes sorting, collecting and have them loaded in plastic bags for vacuum and packing.

Parameters of SWITEK Testing Tubes Collecting System

Injection Molding Machine: 2500~4000kN High Speed Injection Molding Machine
Mold Layout Design: 32/48/64 Cavities
Injection Cycle Time: 8s
In Mold Time: 2s ±15%
Installation Dimension: 3000mm (L) x 2000mm (W) x 2200mm (H)

SWITEK Laboratory Consumable Testing Tubes Collecting System Functional Units

The detailed functional units of the testing tubes collecting sysstem:

(1) Box Loading Robot: Pick the sorted testing tubes and load them in the box.
(2) Testing Tubes Receiving Arm: Receive the testing tubes from the picking arm (6).
(3) & (5) Box Sliding Conveyor: Have the tubes collecting box moved to the right position to be loaded.
(6) Testing Tubes Picking Arm: To pick the testing tubes from the injection molding machine.
(7) Testing Tubes Collecting Station: The testing tubes receiving robot will drop the testing tubes here to be slided down to be sorted for box loading.
(8) Testing Tubes Sliding Tubes: To protect the testing tubes from scratching in dropping.
(9) Sensors: The sensors to check the availability of the testing tubes.
(10) Conveyor: Conveyor of the sorted testing tubes to be picked by the box loading robot.

To reduce the risk and cost of system purchasing, the best way is to have a turn-key solution of the laboratory consumable testing tubes which we'll ensure that the mold design is friendly to the automation system and maximize the productivity of the system. With a turn-key solutions, SWITEK will have the mold tested with the automation system to ensure that the system delivered is ready to work.