High Speed All Electric Injection Molding Machine for IML -- Union Plastic ES160

union plast all electric injection molding machine

Turn-key IML Solutions

ES160-- Union Plastic High Speed All Electric Injection Molding Machine

About the UNION PLASTIC ES160

The UNION PLASTIC ES160 is an all electric injection molding machine produced by Honzen Union Plastic (ZheJiang) Machinery co., Ltd. with clamping force of 1600kN. The UNION PLASTIC ES160 all electric inection molding machine has an optional injection speed of 200~350mm/s for standard application or 450~800mm/s for high speed injection applications. For the producer of thin-wall IML containers a high speed configuration with an injection speed of 450~800mm/s would be preferable. With an operning stroke of 430mm, the UNION PLASTIC ES160 is suitable for the high speed production of IML lids or thin-wall IML containers with maximum height up to 93mm.

The Specification of UNION PLASTIC ES160

Clamping Unit	Unit	ES160
Clamping Force	kN	1600
Clamping Stroke	mm	430
Min.Mold Height	mm	200
Max. Mold Height	mm	500
Max.Daylight	mm	930
Platen Size (H x V)	mm	730 x 690
Tie Bar Space (H x V)	mm	520 x 470
Min.Mould Dimension	mm	335 x 305
Max.Mould Weight	t	1
Ejection Stroke	mm	130
Ejection Force	kN	40
Injection Unit	Unit	IU260			IU410
Injection Unit	Unit	A	B	C	A	B	C	D
Screw Diameter	mm	30	34	38	35	40	40	45
Screw L/D Ratio	L/D	23.0	22.4	20	23.0	22.5	25.5	20
Theoretical Shot Volume	cm³	99	127	159	154	201	201	254
Injection Pressure	MPa	272	212	169	270	207	207	163
Holding Pressure	MPa	217	169	136	216	166	166	131
Shot Weight (PS)	g	90	116	144	140	183	183	232
Plasticizing Capacity (PS)	g/s	13	18	24	19	27	43	39
Injection Rate (Standard/High)	g/s	129/289	165/372	206/464	175/394	229/515	229/515	289/615
Injection Speed (Standard/High)	mm/s	200/450
Plasticizing Stroke	mm	140			160
Screw Rotation Speed	rpm	400
Nozzle Contact Force	kN	25			30
General Data	Unit	IU260			IU410
Total Power (Standard/High)	kW	23.5/39.2	25.7/41.4	25.7/41.4	31.3/46.7	33.7/49.1	35.7/51.1	33.7/49.1
Heating Capacity	kW	7.8	10.0	10.0	12.0	14.4	16.4	14.4
Motor Power (Standard/High)	kW	15.7/31.4			19.3/34.7
Heating Zones	/	5
Machine Weight	t	6.6			6.7
Machine Dim.(L x W x H)	m	5.5 x 1.5 x 1.8

ES160 -- Dimensions (mm)

Injection Unit	A	B	C
IU260	502	432	2069.5
IU410	532	462	2094.5

IML Solutions with Similar Injection Molding Machine

The video is a turn-key solution of 4 cavities lids of icecream tubes of oval shape on show Chinaplas 2023 in Shenzhen with a 150T HMD high speed all electric injection molding machine EM150 at the total cycle time of 2.3s and an in mold time of 0.8s with the labeling done by SWITEK SW8 series hgih speed side entry IML robot, it's the fastest IML solution on show Chinaplas 2023.

The advantage of an samll injection molding machine like Union Plastic ES160 is that it can maximize the speed of mold opening and close to make it the best injection molding machine for the high speed production of small size thin-wall IML containers. And as an all electric injection molding machine, it's free from the risky of potential oil leakage of which is happening among the hydrauglic injection molding machine.

The high light of the IML solution is the SW8 series of high speed IML robot produced by GuangDong SWITEK Technology Co., Ltd. with ultra fast system design. With a minimum in mold time of only 0.8s, the IML robot will help to make the IML system a rewarding investment.

All Electric Injection Molding Machine for Petri Dish Recommendation -- ZE4500F/1400A

Zhafir AllElectric Injection Molding Machine

ZE4500F/1400A

ZE4500F/1400-- Zhafir All Electric Haitian High Speed Injection Molding Machine and IML Application

No.	Name	Value
1	Clamping Force	4500 kN
2	Shot Weight	0 g
3	Shot Speed	160 mm/s
4	Screw Diameter	55 mm
5	Opening Stroke	800 mm
6	Space Between Tie Bars	770 x 770 mm
7	Mold Thickness (Min)	400 mm
8	Mold Thickness (Max)	820 mm
9	Pumper Motor	166 kW
10	Heating Capacity	0 kW

SWITEK BLOOD TUBES PACKING SOLUTIONS

About SWITEK Laboratory Consumable Testing Tubes Collecting Solutions

SWITEK laboratory consumable testing tubes collecting solutions is an integrated automation system of the laboratory consumable testing tubes injection molding which include the testing tubes picking robot, testing tubes sorting, collecting and have them loaded in plastic bags for vacuum and packing.

Parameters of SWITEK Testing Tubes Collecting System

Injection Molding Machine: 2500~4000kN High Speed Injection Molding Machine
Mold Layout Design: 32/48/64 Cavities
Injection Cycle Time: 8s
In Mold Time: 2s ±15%
Installation Dimension: 3000mm (L) x 2000mm (W) x 2200mm (H)

SWITEK Laboratory Consumable Testing Tubes Collecting System Functional Units

The detailed functional units of the testing tubes collecting sysstem:

(1) Box Loading Robot: Pick the sorted testing tubes and load them in the box.
(2) Testing Tubes Receiving Arm: Receive the testing tubes from the picking arm (6).
(3) & (5) Box Sliding Conveyor: Have the tubes collecting box moved to the right position to be loaded.
(6) Testing Tubes Picking Arm: To pick the testing tubes from the injection molding machine.
(7) Testing Tubes Collecting Station: The testing tubes receiving robot will drop the testing tubes here to be slided down to be sorted for box loading.
(8) Testing Tubes Sliding Tubes: To protect the testing tubes from scratching in dropping.
(9) Sensors: The sensors to check the availability of the testing tubes.
(10) Conveyor: Conveyor of the sorted testing tubes to be picked by the box loading robot.

To reduce the risk and cost of system purchasing, the best way is to have a turn-key solution of the laboratory consumable testing tubes which we'll ensure that the mold design is friendly to the automation system and maximize the productivity of the system. With a turn-key solutions, SWITEK will have the mold tested with the automation system to ensure that the system delivered is ready to work.